Simpson Strong-Tie® Strong-Wall® Wood Shearwall – The Latest in Our Prefabricated Shearwall Panel Line Part 2

In last week’s blog post, we introduced the Simpson Strong-Tie® Strong-Wall® Wood Shearwall. Let’s now take a step back and understand how we evaluate a prefabricated shear panel to begin with.

First, we start with the International Building Code (IBC) or applicable state or regional building code. We would be directed to ASCE7 to determine wind and seismic design requirements as applicable. In particular, this would entail determination of the seismic design coefficients, including the response modification factor, R, overstrength factor, Ωo, and deflection amplification factor, Cd, for the applicable seismic-force-resisting system. Then back to the IBC for the applicable building material: Chapter 23 covers Wood. Here, we would be referred to AWC’s Special Design Provisions for Wind and Seismic (SDPWS) if we’re designing a lateral-force-resisting system to resist wind and seismic forces using traditional site-built methods.

Design Documents: IBC, ASCE7 and SDPWS

Design Documents: IBC, ASCE7 and SDPWS

These methods are tried and true and have been shown to perform very well in light-frame construction during wind or seismic events. But over the years, many people have come to enjoy things like lots of natural light in our homes, great rooms with tall ceilings and off-street secure parking.

prefab2Due to Shearwall aspect ratio limitations defined in SDPWS as well as the strength and stiffness limitations of these traditional materials – including wood structural panel sheathing, plywood siding and structural fiberboard sheathing, to name a few – we’re left looking for alternative solutions. Thankfully, the IBC has left room for the use of innovative solutions beyond what’s explicitly stated in the code. Section 104.11 of the 2015 IBC provides the following provision:

104.11 Alternative material, design and methods of construction and equipment

The provisions of this code are not intended to prevent the installation of any material or prohibit any design or method of construction not specifically prescribed by this code, provided that any such alternative has been approved. An alternative material, design or method of construction shall be approved where the building official finds that the proposed design is satisfactory and complies with the intent of the provisions of this code, and that the material, method, or work offered is, for the purpose intended, not less than the equivalent of that prescribed in this code in quality, strength, effectiveness, fire resistance, durability and safety…

104.11.1 Research Reports. Supporting data, where necessary to assist in the approval of materials or assemblies not specifically provided for in this code, shall consist of valid research reports from approved sources.

104.11.2 Tests. Whenever there is insufficient evidence of compliance with the provisions of this code […] the building official shall have the authority to require tests as evidence of compliance…

Research Reports

The route we at Simpson Strong-Tie typically take is to obtain a research report from an approved source, i.e., the ICC Evaluation Service or the IAPMO Uniform Evaluation Service. Each of these evaluation service agencies publishes acceptance criteria that have gone through a public review process and contain evaluation procedures. The evaluation procedures might contain referenced codes and test methods, analysis procedures and requirements for compatibility with code-prescribed systems.

Prefabricated Panel Evaluation

Let’s once again take a step back and consider the function of our Strong-Wall® shearwalls. They’re prefabricated panels intended to provide lateral and vertical load-carrying capacity to a light-framed wood structure where traditional methods are not applicable or are insufficient. We need to provide a complete lateral load path, which ensures that the load continues through the top connection into the panel and then into the foundation through the bottom connection. To evaluate the panel’s ability to do what we’re asking of it, we use a combination of testing and calculations with considerations for concrete bearing, fastener shear, combined member loading, tension and shear anchorage, panel strength and stiffness, etc.

I could write a five-thousand-word feature story for the New York Times discussing the calculations in great detail, but let’s focus on the more exciting part – testing! Simpson Strong-Tie has several accredited facilities across the country where all of this testing takes place; click here for more info.

Testing Acceptance Criteria

Now to pull back the curtain a bit on the criteria we follow in our testing: We test our panels in accordance with the criteria provided in ICC-ES AC130 – Acceptance Criteria for Prefabricated Wood Shear Panels or ICC-ES AC322 – Acceptance Criteria for Prefabricated, Cold-Formed, Steel Lateral-Force-Resisting Vertical Assemblies, as applicable. These criteria reference the applicable ASTM Standard, ASTM E2126-11, which illustrates test set-up requirements and defines the loading protocol among other things. If you’re interested, the work done by the folks involved with the CUREE-Caltech Woodframe Project, which is the basis for the testing protocol we use today, makes for an excellent read. The CUREE protocol, as it’s known, is a displacement-controlled cyclic loading history that defines how to load a panel. A reference displacement, Δ, is determined from monotonic testing, and the cyclic loading protocol, which is a series of increasing displacements whose amplitudes are functions of Δ, is developed. I’ve provided a graphic depicting the protocol below.

CUREE Loading Protocol (Excerpt from ASTM E2126-11)

CUREE Loading Protocol (Excerpt from ASTM E2126-11)

When prefabricated shear panels are subjected to the loading protocol shown above, a load-displacement response is generated; we call this a hysteresis loop or curve.

Hysteresis Curve (Excerpt from ASTM E2126-11)

Hysteresis Curve (Excerpt from ASTM E2126-11)

We then use this curve to generate an average envelope (backbone) curve that will be used for analysis in accordance with the procedures defined in AC130 or AC322 as applicable.

Average Envelope Curve (Except from ASTM E2126-11)

Average Envelope Curve (Except from ASTM E2126-11)

Returning to the acceptance criteria, there are different points of interest on the average envelope curve depending upon whether we’re establishing allowable test-based values for wind-governed designs or for seismic-governed designs. I should also note that both wind and seismic designs consider both drift and strength limits when determining allowable design values.

Wind is fairly straightforward, so let’s start there. While the building code does not explicitly define a story drift limit for wind design, the acceptance criteria do. The allowable wind drift, Δwind, shall be taken as H/180, where H is the story height. The allowable ASD in-plane shear value, Vwind, is taken as the load corresponding to Δwind. I mentioned a strength limit as well; this is simply taken as the ultimate test load divided by a safety factor of 2.0.

Contrary to wind design, the building code does define a story drift limit for seismic design. ASCE7 Table 12.12-1 defines the allowable story drift, δx, as 0.025H for our purposes, where H is the story height. The strength design level response displacement, δxe, is now determined using ASCE7 Equation 12.8-15 as referenced in AC130 and AC322 as follows:

formula1

Where:

  • δxe = LRFD strength design level response displacement
  • δx = Allowable story drift = 0.025H for Risk Category I/II Buildings (ASCE7 Table 12.12-1)
  • Ie = Seismic importance factor = 1.0 for Risk Category I Buildings (ASCE7 Table 1.5-2)
  • Cd = Deflection amplification factor = 4.0 for bearing wall systems consisting of light-frame wood walls sheathed with wood structural panels rated for shear resistance (ASCE7 Table 12.2-1)

We then consider the shear load corresponding to the strength level response displacement, VLRFD, and multiply this value by 0.7 to determine the allowable ASD shear based on the seismic drift limit, VASD. Lastly, the seismic strength limit is taken as the ultimate test load divided by a safety factor of 2.5.

Compatibility with Code-Prescribed Methods

We’ve gone through the steps to evaluate the allowable design values for our panels, but we’re not done yet. AC130 and AC322 define a series of criteria to ensure that the seismic response is compatible with code-defined methods with respect to strength, ductility and deformation capacity. Once we verify that these compatibility parameters have been satisfied, we may then apply the response modification factor, R, overstrength factor, Ωo, and deflection amplification factor, Cd, defined in ASCE7 for bearing wall systems consisting of light-frame wood or cold-formed steel walls sheathed with wood structural panels or steel sheets. This enables the prefabricated shearwalls to be used in light-frame wood or cold-formed steel construction. I’ve very briefly covered an important topic in seismic compatibility, but there has been plenty published on the issue; I recommend perusing the article here for more details.

We’ve now followed the path from building code to acceptance criteria to evaluation report. More importantly, we understand why Strong-Wall® shearwall panels are required and the basics of how they’re evaluated. If there are items that you’d like to see covered in more detail or if you have questions, let us know in the comments below.

 

Simpson Strong-Tie® Strong-Wall® Wood Shearwall – The Latest in Our Prefabricated Shearwall Panel Line Part 1

calebphoto1This week’s post comes from Caleb Knudson, an R&D Engineer at our home office. Since joining Simpson Strong-Tie in 2005, he has been involved with engineered wood products and has more recently focused his efforts on our line of prefabricated Strong-Wall Shearwall panels. Caleb earned both his Bachelor’s and Master’s degrees in Civil Engineering with an emphasis on Structures from Washington State University. Upon completion of his graduate work, which focused on the performance of bolted timber connections, Caleb began his career at Simpson and is a licensed professional engineer in the state of California.

Some contractors and framers have large hands, which can pose a challenge for them when they’re trying to install the holdown nuts used to attach our Strong-Wall® SB (SWSB) Shearwall product to the foundation. Couple that challenge with the fact that anchorage attachment can only be achieved from the edges of the SWSB panel, and variable site-built framing conditions can limit access depending upon the installation sequence. To alleviate anchorage accessibility issues, we’ve required a gap between the existing adjacent framing and SWSB panel equal to the width of a 2x stud to provide access so the holdown nut can be tightened. Even so, try telling a framer an inch and a half is plenty of room in which to install the nut!

SWSB Edge Access

SWSB Edge Access

2x Gap for SWSB Installation

2x Gap for SWSB Installation

 

 

 

 

 

 

 

 

 

While the SWSB is a fantastic product with many great features and benefits from its field adjustability to its versatility with different applications and some of the highest allowable values in the industry, the installation challenges were real.

Back to the Drawing Board

Our goal was to develop a new holdown for the SWSB that would allow for face access of the anchor bolts, making the panel compatible with any framing condition, while maintaining equivalent performance. All we needed to do is cut a large hole in each face of the holdown without compromising strength or stiffness — piece of cake, right? Well, that’s exactly what we did. In the process, we addressed the needs of the architect, the engineer and the builder — and for bonus points, anchorage inspection is now much easier, which should make the building official happy too.

Introducing the Simpson Strong-Tie® Strong-Wall® Wood Shearwall

Simpson Strong-Tie® has just launched the Strong-Wall® Wood Shearwall (WSW) panel, which replaces the SWSB. The new panel provides the same features and benefits, and addresses the same applications as the SWSB; however, now it also features face-access holdowns distinguished by their Simpson Strong-Tie orange color.

Strong-Wall Wood Shearwall

Strong-Wall Wood Shearwall

We’ve also updated the top connection, which now provides two options based on installer preference. The standard installation uses the two shear plates shipped with the panel which are installed on each side of the panel by means of nails. As an alternative, the builder can install a single shear plate from either side of the panel using a combination of Strong-Drive® SD Connector screws and Strong-Drive® SDS Heavy-Duty Connector screws.

woodshear4

Allowable In-Plane Lateral Shear Loads

I mentioned that one of our primary development requirements was to meet the existing allowable design values of the SWSB. Not only did we meet our target values, but we exceeded them by as much as 25% for standard and balloon framing application panels and up to 50% for portal application panels. I’ve included a table below showing the most commonly specified standard and portal application SWSB models and how the allowable wind and seismic shear values compare to those of the corresponding WSW model.

woodshear11

Grade-Beam Anchorage Solutions

I’d be remiss if I didn’t point out the grade-beam anchorage solutions we’ve developed for use with the Strong-Wall Wood Shearwall. The solutions have been calculated to conform to ACI 318-14, and testing at the Simpson Strong-Tie Tyrell Gilb Research Laboratory confirmed the need to comply with ACI 318 requirements to prevent plastic hinging at anchor locations for seismic loading. The testing consisted of 1) control specimens without anchor reinforcement, 2) specimens with closed-tie anchor reinforcement, and 3) specimens with non-closed u-stirrups. Flexural and shear reinforcement were designed to resist amplified anchorage forces and compared to test beams designed for non-amplified strength-level forces.

Significant Findings from Testing

We found that grade-beam flexural and shear capacity is critical to anchor performance and must be designed to exceed the demands created by the attached structure. In wind load applications, this includes the factored demand from the WSW. In seismic applications, testing and analysis have shown that in order to achieve the anchor performance expected by ACI 318 Anchorage design methodologies, the concrete member design strength needs to resist the amplified anchor design demand from ACI 318-14 Section 17.2.3.4. To help Designers achieve this, Simpson Strong-Tie recommends applying the seismic design moment listed below at the WSW location.

woodshear7

We also found that closed-tie anchor reinforcement is critical to maintain the integrity of the reinforced core where the anchor is located. Testing with u-stirrups that did not include complete closed ties showed premature splitting failure of the grade beam. In a previous blog post, we discussed our grade-beam test program in much greater detail as it applies to our Steel Strong-Wall panels.

Strong-Wall® Wood Shearwall

To support the Strong-Wall Wood Shearwall, Simpson Strong-Tie has published a 52-page catalog with design information and installation details. We’ve also received code listing from ICC-ES; the evaluation report may be found here. Now that you’re all familiar with the WSW, be sure to check out next week’s blog post where we’ll cover the basics of prefabricated shear panel testing and evaluation. In addition, to help Designers understand all of the development and testing as well as design examples using prefabricated shearwalls, Simpson Strong-Tie will be offering a Prefabricated Wood Shearwall Webinar on June 21, 2016, covering:

  • The different types of prefabricated shearwalls and why they were developed.
  • The engineering and testing behind prefabricated shearwalls.
  • Best practices and design examples for designing to withstand seismic and wind events.
  • Code reports on shearwall applications.
  • Introduction of the latest Simpson Strong-Tie prefabricated shearwall.

You can register for the webinar here.

Last but not least, we always appreciate hearing from you, whether you’re an engineer specifying our panels or in the field handling the installation. If there are applications that we haven’t addressed or additional resources that would be beneficial, please let us know in the comments below.

Which Tornado Saferoom is Right for You?

tornado1

Image courtesy of FLASH.

There certainly seems to be increased awareness of the potential for damage and injury from tornadoes these days. Recent information published by the Federal Emergency Management Agency (FEMA) and the Federal Alliance for Safe Homes (FLASH) help explain that. This increased awareness has led to a growing interest in tornado shelters for protection of life and property.

This FEMA graphic shows that most areas of the United States have been affected by a tornado at some point since 1996, and many have been affected by one or more strong tornadoes (EF3 or greater).

Figure 1 - Tornado activity by county: 1996-2013

Figure 1 – Tornado activity by county: 1996-2013

Living in North Texas near the Simpson Strong-Tie manufacturing plant in McKinney, Texas, I know all too well the sinking feeling of hearing the tornado sirens and turning on the TV to find you are under a tornado watch. FLASH recently published a graphic developed by the National Weather Service that shows the large number of U.S. counties that have been under a tornado watch between 2003-2014, and the high number of warnings that some counties experienced.

Figure 2 -  Annual average number of hours under NWS/SPC tornado watches (2003-2014)

Figure 2 – Annual average number of hours under NWS/SPC tornado watches (2003-2014)

Other than moving to an area that has fewer tornadoes, one of the best ways to protect your family and at least have more peace of mind during tornado season is to have a tornado shelter or safe room. These structures are designed and tested to resist the highest winds that meteorologists and engineers believe occur at ground level during a tornado and the debris that is contained in tornado winds.

Tornado shelters can be either pre-fabricated and installed by a specialty shelter manufacturer, or can be site-built from a designed plan or pre-engineered plan. A good source for information on pre-fabricated shelters is the National Storm Shelter Association, a self-policing organization that has strict requirements for the design, testing and installation of its members’ shelters.

FEMA publishes a document, P-320, Taking Shelter from the Storm, that provides good information on safe rooms in general, as well as several pre-engineered plans for tornado safe rooms.

To highlight the different types of safe rooms covered by FEMA P-320, FEMA, FLASH and the Portland Cement Association (PCA) sponsored an exhibit at January’s International Builder’s Show. The exhibit was called the “Home Safe Home Tornado Saferoom Showcase.” It featured six different types of saferooms that builders could incorporate into the homes they build. Simpson Strong-Tie and the American Wood Council collaborated to build a wood frame with steel sheathing safe room meeting the FEMA P-320 plans. Other safe rooms shown at the exhibit included pre-cast concrete and pre-manufactured steel shelters manufactured by NSSA members, and reinforced CMU, ICF cast-in-place concrete and aluminum formed cast-in-place concrete built to FEMA P-320 plans.

Figure 4 - Home Safe Home Tornado Saferoom Showcase

Figure 4 – Home Safe Home Tornado Saferoom Showcase

Simpson Strong-Tie staff in McKinney, Texas, constructed the wood frame/steel sheathing safe room in panels and shipped it to the show. It was built from locally sourced lumber, readily available fasteners and connectors and sheets of 16 ga. steel (which we happen to keep here at the factory). It had cut-away sheathing at the corners to show the three layers of sheathing needed. Our message to builders was that this type of shelter would be the easiest for their framers to build on their sites.

tornado5

Figure 5: Holdowns and plate anchorage

tornado6

Figure 6: Roof-to-wall connections

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Figure 7: A visitor examines our tested door, a vital component of any shelter. This one was furnished by CECO Doors.

The sponsors of the exhibit took advantage of the variety of safe rooms in one place to film a video series, “Which Tornado Safe Room is Right for You?The videos are posted at the FLASH StrongHomes channel on YouTube. The series provides comparative information on cast-in-place, concrete block masonry, insulated concrete forms, precast concrete and wood-frame safe rooms, with the goal of helping consumers to better understand their tornado safe room options.

“Today’s marketplace offers an unprecedented range of high-performing, affordable options to save lives and preserve peace of mind for the millions of families in the path of severe weather,” said FLASH President and CEO Leslie Chapman-Henderson. “These videos will help families understand their options for a properly built safe room that will deliver life safety when it counts.”

FLASH released the videos earlier this month as part America’s PrepareAthon!, a grassroots campaign to increase community emergency preparedness and resilience through hazard-specific drills, group discussions and exercises. The overall goal of the program is to get individuals to understand which disasters could happen in their community, know what to do to be safe and mitigate damage from those disasters, take action to increase their preparedness, and go one step farther by participating in resilience planning for their community. Currently, the program focuses on preparing for the disasters of tornadoes, hurricanes, floods, wildfires, earthquakes and winter storms.

Do you know what the risk of disasters is in your community? If you are subject to tornado risk, would you like to build your own safe room, have one built to pre-engineered plans or buy one from a reputable manufacturer? Let us know in the comments below.