Brad is a licensed civil and structural engineer in the State of California and has worked in the engineering field for more than 17 years. After graduating from Cal Poly, San Luis Obispo with a B.S. in Architectural Engineering, he worked for Watry Design, Inc. as an Associate Principal before coming to Simpson Strong-Tie. Brad is the Engineering Manager for Composite Strengthening Systems and his experience includes FRP design, masonry and both post-tensioned and conventional concrete design. While not at work, Brad enjoys spending time carting his three kids around to their competitive soccer games and practices.
Simpson Strong-Tie engineering manager Brad Erickson, S.E., P.E., and Simpson Strong-Tie senior product manager Mark Kennedy, PMP, conducted an informative discussion of this new product solution. You can view the webinar in our Training Center and take a course to earn one hour of CEUs, PDHs and AIA LU/HSW credits. The course and webinar discuss installation steps, identify projects where FRCM would be ideal, and cite testing and industry standards associated with FRCM. Continue Reading
The new FRCM Composite Strengthening Systems™ repair and reinforcement solution from Simpson Strong-Tie combines high-performance sprayable mortar with a carbon-fiber grid that creates a thin structural layer that repairs and strengthens without significantly increasing the structure’s weight or volume. FRCM stands for fabric-reinforced cementitious matrix. Its advantages are similar to those of FRP (that is, strength, low weight and ease of application), but it may also be used to repair, resurface, strengthen and protect in one application, along with providing greater resistance to heat and better long-term durability. Continue Reading
The wait is over. The ACI 440.2R-17 Guide for the Design and Construction of Externally Bonded FRP Systems for Strengthening Concrete Structures is now available. The following post will highlight some of the major changes represented by this version of the document.
It’s been a long road and countless committee hours to get from the last version of ACI 440.2R-08 to this document. While there are multiple smaller changes throughout the document, the most notable update is the addition of Chapter 13 – Seismic Strengthening.
The new seismic chapter addresses the following FRP strengthening scenarios:
Section 13.3 – Confinement with FRP
This section includes all of the following: general considerations; plastic hinge region confinement; lap splice clamping; preventative buckling of flexural steel bars.
Section 13.4 – Flexural Strengthening
The flexural capacity of reinforced concrete beams and columns in expected plastic hinge regions can be enhanced using FRP only in cases where strengthening will transfer inelastic deformations from the strengthened region to other locations in the member or the structure that are able to handle the ensuing ductility demands.
Section 13.5 – Shear Strengthening
To enhance the seismic behavior of concrete members, FRP can be used to prevent brittle failures and promote the development of plastic hinges.
Section 13.6 – Beam-Column Joints
This section covers a great deal of recent research on the design and reinforcement of beam-column joints.
This section provides many recommendations for FRP strengthening of R/C shear walls.
Simpson Strong-Tie Can Help
We recognize that specifying Simpson Strong-Tie® Composite Strengthening Systems™ (CSS) is unlike choosing any other product we offer. Leverage our expertise to help with your FRP strengthening designs. Our experienced technical representatives and licensed professional engineers provide complimentary design services and support – serving as your partner throughout the entire project cycle.
For complete information regarding specific products suitable to your unique situation or condition, please visit strongtie.com/cssor call your local Simpson Strong-Tie RPS Specialist at (800) 999-5099.
Join us live on July 25 for the second interactive webinar in the Simpson Strong-Tie FRP Best Practices Series: Advanced FRP Design Principles. In this webinar we will highlight some very important considerations during the FRP design processes. This will include topics such as the latest industry standards, proper use of material properties, and key governing limits when designing with FRP. Attendees will also have an opportunity to pose questions to our engineering team during the event. Continuing educations units will be offered for attending this webinar.
In this free webinar we dive into some very important considerations including the latest industry standards, material properties and key governing limits when designing with FRCM.
Continuing education credits will be offered for this webinar.
Participants can earn one professional development hour (PDH) or 0.1 continuing education unit (CEU).
On December 1, 2016, Simpson Strong-Tie hosted a webinar titled “The Design Fundamentals of FRP Strengthening” in which Justin Streim, P.E. – one of our Field Engineers – and I discussed the best practices for fiber-reinforced polymer (FRP) strengthening design. The webinar examines FRP components, applications and installation. It also features an example of the evaluation that went into a flexural-beam-strengthening design and discusses the assistance and support Simpson Strong-Tie Engineering Services offers from initial project assessment to installation. Watch the on-demand webinar and earn PDH and CEU credits here.
During the live webinar, we had the pleasure of presenting to more than 1,500 engineers who asked nearly 300 questions during the Q&A session. Here is a curated selection of Q&A from that session:
Can you discuss the flexural strengthening for reinforced masonry walls?
Out-of-plane flexural strengthening can be provided with FRP on the required face of wall. In-plane (or shear wall type) flexural strengthening can also be provided with vertical FRP strips near the ends of walls.
In general, by what percentage can FRP solutions increase the strength of existing concrete shearwalls?
This really depends on the existing wall, but we have seen strength increases of 22% in our testing of one layer of glass fabric installed on 8″ thick ungrouted CMU shearwall.
How does FRP compete in terms of cost? It seems like a cost-prohibitive solution compared to other remediation techniques in the absence of other limiting factors (space limitations, etc.).
FRP may be expensive on a cost/SF basis. However, if you compare it with the materials and labor involved in section enlargement or demolishing parts of buildings, it becomes cost effective. FRP installations are also not unsightly like bolted steel plates or wide flange members slung under concrete slabs/beams.
Who designs the FRP system: Simpson Strong-Tie or the Structural Designer?
The Simpson Strong-Tie Engineering Services group provides the FRP design on most projects, but we have also worked with the engineer on record (EOR) to check their FRP design on projects.
Are there any deformation compatibility issues between carbon fiber or glass and existing reinforcing bar that need to be accounted for in design? Is long-term creep similar to that seen with reinforcing bar?
CFRP and GFRP have different elastic moduli from each other and from steel. When designing an FRP strengthening solution, these differences must be taken into account. For flexural applications, the FRP should be designed to fail from debonding after the internal rebar begins to yield. Creep is taken into account in design equations through reduction factors and stress checks.
Will ACI 440 be updated to include the use of FRP with post-tensioned beams (i.e., unbonded tendons)? Does Simpson Strong-Tie do all stress checks based on gross section properties when total stress is < 12sqrtf’c?
Yes, there is an ACI 440 committee working on including an unbonded PT section in ACI 440.2R. We will work with the EOR to determine what section properties are most appropriate for the specific member being evaluated.
Can you increase deflection limits with FRP?
While FRP does help to limit deflection in members, members with deflection issues are not typically candidates for FRP repair. Prestressed laminates as used in Europe would be a better solution for a member with deflection issues. We do not currently offer prestressed laminates but may in the future.
Does an aesthetic coating interfere with bridge inspection? What is inspection looking for? Delamination or other defects?
A coating could interfere with a visual inspection of the FRP surface. A visual inspection can reveal changes in color, debonding, peeling, blistering, cracking, crazing, deflections, indications of reinforcing-bar corrosion, and other anomalies. In addition, ultrasonic, acoustic sounding (hammer tap) and thermographic tests may indicate signs of progressive delamination. ACI 440 and AC 178 have extensive special inspection recommendations.
In this free webinar we dive into some very important considerations including the latest industry standards, material properties and key governing limits when designing with FRCM.
Continuing education credits will be offered for this webinar.
Participants can earn one professional development hour (PDH) or 0.1 continuing education unit (CEU).
For complete information regarding specific products suitable to your unique situation or condition, please visit strongtie.com/css or call your local Simpson Strong-Tie RPS specialist at (800) 999-5099.
On December 1, 2016, Simpson Strong-Tie hosted a webinar titled “The Design Fundamentals of FRP Strengthening” in which Justin Streim, P.E. – one of our Field Engineers – and I discussed the best practices for fiber-reinforced polymer (FRP) strengthening design. The webinar examines FRP components, applications and installation. It also features an example of the evaluation that went into a flexural-beam-strengthening design and discusses the assistance and support Simpson Strong-Tie Engineering Services offers from initial project assessment to installation. Watch the on-demand webinar and earn PDH and CEU credits here.
During the live webinar, we had the pleasure of presenting to more than 1,500 engineers who asked nearly 300 questions during the Q&A session. Here is a curated selection of Q&A from that session: Can you discuss the flexural strengthening for reinforced masonry walls?
Out-of-plane flexural strengthening can be provided with FRP on the required face of wall. In-plane (or shear wall type) flexural strengthening can also be provided with vertical FRP strips near the ends of walls. In general, by what percentage can FRP solutions increase the strength of existing concrete shearwalls?
This really depends on the existing wall, but we have seen strength increases of 22% in our testing of one layer of glass fabric installed on 8″ thick ungrouted CMU shearwall. How does FRP compete in terms of cost? It seems like a cost-prohibitive solution compared to other remediation techniques in the absence of other limiting factors (space limitations, etc.).
FRP may be expensive on a cost/SF basis. However, if you compare it with the materials and labor involved in section enlargement or demolishing parts of buildings, it becomes cost effective. FRP installations are also not unsightly like bolted steel plates or wide flange members slung under concrete slabs/beams. Who designs the FRP system: Simpson Strong-Tie or the Structural Designer?
The Simpson Strong-Tie Engineering Services group provides the FRP design on most projects, but we have also worked with the engineer on record (EOR) to check their FRP design on projects. Are there any deformation compatibility issues between carbon fiber or glass and existing reinforcing bar that need to be accounted for in design? Is long-term creep similar to that seen with reinforcing bar?
CFRP and GFRP have different elastic moduli from each other and from steel. When designing an FRP strengthening solution, these differences must be taken into account. For flexural applications, the FRP should be designed to fail from debonding after the internal rebar begins to yield. Creep is taken into account in design equations through reduction factors and stress checks. Will ACI 440 be updated to include the use of FRP with post-tensioned beams (i.e., unbonded tendons)? Does Simpson Strong-Tie do all stress checks based on gross section properties when total stress is < 12sqrtf’c?
Yes, there is an ACI 440 committee working on including an unbonded PT section in ACI 440.2R. We will work with the EOR to determine what section properties are most appropriate for the specific member being evaluated. Can you increase deflection limits with FRP?
While FRP does help to limit deflection in members, members with deflection issues are not typically candidates for FRP repair. Prestressed laminates as used in Europe would be a better solution for a member with deflection issues. We do not currently offer prestressed laminates but may in the future. Does an aesthetic coating interfere with bridge inspection? What is inspection looking for? Delamination or other defects?
A coating could interfere with a visual inspection of the FRP surface. A visual inspection can reveal changes in color, debonding, peeling, blistering, cracking, crazing, deflections, indications of reinforcing-bar corrosion, and other anomalies. In addition, ultrasonic, acoustic sounding (hammer tap) and thermographic tests may indicate signs of progressive delamination. ACI 440 and AC 178 have extensive special inspection recommendations.
In this free webinar we dive into some very important considerations including the latest industry standards, material properties and key governing limits when designing with FRCM. Continuing education credits will be offered for this webinar.
Participants can earn one professional development hour (PDH) or 0.1 continuing education unit (CEU).
For complete information regarding specific products suitable to your unique situation or condition, please visit strongtie.com/css or call your local Simpson Strong-Tie RPS specialist at (800) 999-5099.
Fiber-reinforced polymer (FRP) composite systems can be used to strengthen walls, slabs and other concrete or masonry members in buildings and other structures. The case studies below show ways in which Composite Strengthening Systems™ (CSS) provide valuable solutions for strengthening buildings and other structures for our customers.
Residential Project in San Francisco
The homeowner for this project wanted to repair some spalling concrete on his concrete piers and also wrap the piers with FRP. We worked with the contractor and homeowner to design a cost-effective solution. This was a successful project for all involved, since the alternative was to jacket the piers with costly and unsightly steel jackets.
Materials: CSS-CUCF Carbon Fabric, CSS-ES Epoxy Saturant & Primer
School Project in Argentina
The goal of the project was to analyze a standard design of approximately 400 schools in Argentina that were built in the 1980s and to make recommendations to retrofit the structures to meet current seismic code requirements. On analysis, it was found that columns were in need of shear reinforcement for the schools to meet the new seismic requirements.
The Engineer of Record on this project wanted to provide continuity across the slab construction joints, something which the existing rebar did not provide. We provided a design of Near-Surface-Mounted (NSM) laminates, which are installed in saw-cut grooves in the top of the concrete slab. This installation allows a flush finished surface, important for allowing the floor finishes to be installed on the slab.
The concrete silos on this project had spalling at the top portion, which caused a hazard at this site. After repairing the concrete, we provided a ring of carbon fabric to assist in keeping the top concrete of the silos solid for years to come.
Materials: CSS-CUCF Carbon Fabric, CSS-ES Epoxy Saturant & Primer
Bridge Project in MN
MNDOT wanted to gain experience working with our CSS products on one of their bridges. We worked with their staff to design several types of strengthening solutions for bridge pier caps and columns. We then provided onsite installation training for the MNDOT maintenance staff to install the FRP products on the bridge.
Materials: CSS-CUCF Carbon Fabric, CSS-CUGF E-glass Fabric, CSS-ES Epoxy Saturant & Primer, CSS-EP Epoxy Paste & Primer
We recognize that specifying Simpson Strong-Tie® Composite Strengthening Systems™ is unlike choosing any other product we offer. Leverage our expertise to help with your FRP strengthening designs. Our experienced technical representatives and licensed professional engineers provide complimentary design services and support – serving as your partner throughout the entire project cycle. Since no two buildings are alike, each project is optimally designed to the Designer’s individual specifications. Our pledge is to address your specific condition with a complete strengthening plan tailored to your needs, while minimizing downtime or loss of use, at the lowest possible installed cost.
Your Partner During the Project Design Phase
During the Designer’s initial evaluation or preparation of the construction documents, Simpson Strong-Tie can be contacted to help create the most cost-effective customized solution. These plans include detailed design calculations for each strengthening requirement and design drawings with all the necessary details to install the CSS system. Simpson Strong-Tie Engineering Services will work closely with the Design Engineer to provide all the necessary information required to design the system.
Why Use Our Design Services?
Assess feasibility studies to ensure suitable solutions to your application
Receive customized FRP strengthening solutions
Work with our trained contractor partners to provide rough-order-of-magnitude (ROM) budget estimates
Collaborate during the project design phase
Receive a full set of drawings and calculations to add to your submittal
Maintain the flexibility to provide the most cost-effective solution for your project
Gain trusted technical expertise in critical FRP design considerations
In this free webinar we dive into some very important considerations including the latest industry standards, material properties and key governing limits when designing with FRCM.
Continuing education credits will be offered for this webinar.
Participants can earn one professional development hour (PDH) or 0.1 continuing education unit (CEU).
For complete information regarding specific products suitable to your unique situation or condition, please visit strongtie.com/css or call your local Simpson Strong-Tie RPS specialist at (800) 999-5099.
The following FRP Design example walks the reader through the typical process for designing an FRP strengthening solution for a concrete T-beam per ACI 440.2R Guide for the Design and Construction of Externally Bonded FRP Systems for Strengthening Concrete Structures.
One of the most important initial checks for an Engineer of Record is to confirm that the unstrengthened structure can support the load combination shown in Equation 5.5.1 in ACI 562 Code Requirements for Evaluation, Repair, and Rehabilitation of Concrete Buildings:
Eq. 5.5.1: (φRn)existing ≥ (1.2SDL + 0.5SLL)new
This check is to prevent a structural failure in case that the strengthening is damaged in an extraordinary event. If the structural element cannot pass this check, then external reinforcement is not recommended.
We have a Design Questionnaire where we ask Engineers of Record for more specific information related to the element to be strengthened:
For this particular example, the following information was provided for the concrete T-beam.
1. Structure Type (e.g., building, bridge, pier, garage):
5-story commercial concrete building
2. Element(s) to be Strengthened/Repaired (e.g., beam, column, slab, wall):
Reinforced concrete beams
3. Type of Deficiency (e.g., shear, flexural, axial):
Flexural
4. Existing Factored Capacity of Section (e.g., kips, kip-ft):
265 kip-ft
5. Ultimate Demand to be Supported (e.g., kips, kip-ft):
320 kip-ft
6. Existing Concrete Compressive Strength:
4,000 psi
7. Existing Rebar Yield Strength:
60 ksi
8. Existing Reinforcement Layout:
3 #7s 2.6875 inches from bottom of web to centroid of steel
9. Existing Dimensions:
36 inches total beam height, 8 inches slab, 24 inches web width, 120 inches effective slab width
We then plug this information into our design program to come up with an FRP solution that meets the needs of the member:
For a beam that was at 83% of the capacity required for the new loading, we specified a simple, low-impact FRP solution to maintain clearances under the beams. If a traditional fix of adding cross-section to the beam had been specified instead, then additional concrete and rebar would need to be added to the beam, which would impact clearances under the beam and also increase the seismic weight of the building. The additional weight could also translate all the way through the building and even impact footing designs.
FRP can be used to increase the flexural strength up to 40% per ACI 440.
For your next retrofit project, please contact Simpson Strong-Tie to see if FRP would be an economical choice for strengthening your concrete or masonry element.
Add Simpson Strong-Tie to Your Design Team
Simpson Strong-Tie Composite Strengthening Systems™ is unlike choosing any other product we offer.
For your next retrofit project, please contact Simpson Strong-Tie to see if FRP would be an economical choice for strengthening your concrete or masonry element.
This week’s post comes from Brad Erickson, who is the Engineering Manager for the Composite Strengthening Systems™ product line at our home office. Brad is a licensed civil and structural engineer in the State of California and has worked in the engineering field for more than 17 years. After graduating from Cal Poly, San Luis Obispo with a B.S. in Architectural Engineering, he worked for Watry Design, Inc. as an Associate Principal before coming to Simpson Strong-Tie. Brad is the Engineering Manager for Composite Strengthening Systems and his experience includes FRP design, masonry and both post-tensioned and conventional concrete design. While not at work, Brad enjoys spending time carting his three kids around to their competitive soccer games and practices.
Have you ever had a concrete or masonry design project where rebar was left out of a pour? Chances are, the answer is yes. Did you wish you could solve this problem by putting rebar on the outside of that element? That’s exactly what Simpson Strong-Tie Composite Strengthening Systems™ (CSS) can do for you and your project. In effect, composites act like external rebar for your concrete or masonry element. Composites can be used in similar configurations to rebar but are applied on the exterior surface of the element being strengthened.
The initial offering in our CSS line is our fiber-reinforced polymer (FRP) product group. An FRP composite is created by taking carbon or glass fabric and saturating it with a two-part epoxy which, when cured, creates the composite. Together, the weight of the fabric and the number of layers in the composite determine how much strength it will add to your concrete or masonry element.
Another form of FRP composite is a precured carbon laminate. The carbon fibers are saturated in the manufacturing facility and are attached to the structure using CSS-EP epoxy paste and filler, an epoxy with a peanut butter–like consistency. We also carry paste profilers (pictured below) that help contractors apply the proper amount of paste to a piece of precured laminate.
Of course, before any concrete or masonry reinforcement project can succeed, proper surface preparation is of the utmost importance. Without a good bond with the substrate, a composite will not be able to achieve the intended performance. Concrete voids must be repaired, cracks must be injected and sealed, and any deteriorated rebar must be cleaned and coated. Prior to composite placement, the surface of the substrate must be prepared to CSP-3 (concrete surface profile) in accordance with ICRI Guideline No. 310.2. Grinding and blasting are the most common surface-preparation techniques.
The following are just a few applications where composites can be used for concrete and/or masonry retrofits. The orange arrows show the direction of the fibers in the fabric – in other words, the direction in which the composite provides tension reinforcement.
This is a summary of the basics of composites and their installation on strengthening projects. As composites are not yet in the design codes in the United States, the American Concrete Institute has produced 440.2R-08: Guide for the Design and Construction of Externally Bonded FRP Systems for Strengthening Concrete Structures. This guide has numerous recommendations for using fiber-reinforced polymer systems to strengthen your concrete or masonry construction.
If you would like more information about FRP design, you can learn the best practices for fiber-reinforced polymer (FRP) strengthening design during a recorded webinar offered by Simpson Strong-Tie Professional Engineers. We look at FRP components, applications and installation. We also take you behind the scenes to share the evaluation process informing a flexural beam-strengthening design example and talk about the assistance and support Simpson Strong-Tie Engineering Services offers from initial project assessment to installation.
In this free webinar we dive into some very important considerations including the latest industry standards, material properties and key governing limits when designing with FRCM.
Continuing education credits will be offered for this webinar.
Participants can earn one professional development hour (PDH) or 0.1 continuing education unit (CEU).
For complete information regarding specific products suitable to your unique situation or condition, please visit strongtie.com/rps or call your local Simpson Strong-Tie RPS specialist.
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