Corrosion Resistance Classification

This week we’re blogging about corrosion, and we’re not talking about rusting of the soul — we’re talking about oxidation of steel.

In 2014, we reviewed our corrosion protection recommendations for new catalog publications. In doing so, we realized that we could facilitate selection of hardware and fasteners if our Corrosion Resistance Classifications for treated wood were linked to common design conditions described in the codes. We made some revisions to our Corrosion Resistance Classifications during that exercise. This blog post talks about those changes and some current related activity in the wood treatment industry.

The common design conditions for corrosion-resistant wood construction include the wood materials with associated treatments and the environmental corrosion agents. The American Wood Protection Association (AWPA), which is an ANSI-accredited consensus standards organization, publishes the code-referenced standard, AWPA U1-15 Use Category System: User Specifications for Treated Wood.

When you specify treated wood, this is the standard that defines the appropriate treatment chemicals and chemical retentions depending on the exposure condition and bio-hazard, which the AWPA has summarized into a Use Category (UC) system. Figure 1 is a clip from the AWPA web site that gives a glimpse at the UC system. As the UC rating increases from UC1 to UC5, the chemical retention increases because the bio-hazard is increasing. Corrosion hazards are directly related to the combination of treatment chemical, treatment chemical retention and use environment.

Figure 1. Summary of AWPA Use Category System (http://www.awpa.com/standards/U1excerpt.pdf)
Figure 1. Summary of AWPA Use Category System http://www.awpa.com/standards/U1excerpt.pdf

The AWPA UC system does not include environmental corrosion agents. As a result, we had to separately integrate those with treatment chemical effects as we developed the corrosion resistance classifications.

Finally, one more evaluation system had to be addressed: the exposure conditions of ICC-ES AC257 — Corrosion Resistant Fasteners and Evaluation of Corrosion Effects of Wood Treatment Chemicals. In the end, we developed Corrosion Resistance Classifications that considered the AWPA Use Categories, environmental corrosion agents and the ICC-ES AC257 exposure conditions.

Some of you may be thinking that we have not mentioned another aspect of corrosion — galvanic corrosion. Galvanic corrosion results when metals with dissimilar electrical potentials are placed in contact in the presence of an electrolyte (water). We’ll take up galvanic corrosion in a subsequent blog post.

Our basic Corrosion Resistance Classification table is shown in Figure 2.

Figure 2. Corrosion Resistance Classifications (from C-F-2014, p. 15, or strongtie.com)
Figure 2. Corrosion Resistance Classifications (from C-F-2014, p. 15, or strongtie.com)

The ratings shown in the table — Low, Medium, High and Severe — refer to the corrosion resistance of Simpson Strong-Tie coating systems and base metals. An example of a coating system that is rated “Low” is paint or electro-galvanized zinc. An example of a material rated for “Severe” corrosion conditions is Type 316 stainless steel.

To use the Corrosion Resistance Classifications table, find the Environment, then move to the correct column in the Material to Be Fastened section; identify a rating. Then look in the companion table labeled “Corrosion Resistance Recommendations” to identify a coating or base metal that is appropriate for your project. Be sure to read the table notes to the Corrosion Resistance Classifications for exceptions and limitations. We implemented this system to simplify product selection. Let’s take a look at each aspect that contributes to the Corrosion Resistance Classifications table.

Environment                                                                                      

The environment captures the moisture, atmospheric conditions and other elements that affect corrosion rate. “Dry Service” usually means an interior space with low moisture content or dampness. No liquid water is present in this sort of environment. The absence of moisture limits the electrochemical reaction needed to produce what we see as corrosion. “Wet Service” usually means exterior exposure and involves liquid water as direct exposure or condensation and wood moisture contents that can exceed air-dry conditions and may be temporary or persist for prolonged periods. We incorporated environmental agents with the “Elevated Service and Ocean/Waterfront” conditions. These environmental agents include fumes, acid rain, airborne salinity, etc. The “Uncertain Environment” was included for the Designer who does not know the corrosive conditions in service.

Material Being Fastened

Here we distinguish between clean materials and wood treated with chemicals — wood preservatives or fire-retardant chemicals (FRT). Untreated softwoods used for framing are generally not significantly corrosive. This does not include cedars and redwood, which are a special case. Cedars tend to be corrosive and particularly prone to staining when fastened with carbon steel hardware and fasteners. As a result, our recommendations for untreated softwoods are generally a function of the environment — moisture, weather exposure and corrosion agents such as salt spray, sulfur or fertilizer fumes and acid rain are all examples.

Some treatment chemicals do not significantly increase the corrosion hazard. These are the SBX-DOT treatment chemicals (inorganic boron and borate treatments). These are not typically used in exterior environments or for high-moisture conditions. The preservatives are not chemically bound to the wood and they can leach out under exposure to liquid moisture, which would leave the wood unprotected.  The corrosion hazard attendant to these chemicals is similar to that of untreated wood and the codes permit the use of bare carbon steel in contact with wood treated with these chemicals (IBC2015, Section 2304.10.5.1 and IRC2015, Section R317.3.1 (exception 3)).

Most of the waterborne chemicals in common use contribute to an elevated corrosion hazard. Some of the common wood treatment chemicals include formulations of alkaline copper quaternary (ACQ), copper azole (CA), ammoniacal copper zinc arsenate (ACZA) and micronized copper azole (MCA). The AWPA UC system defines the exposure conditions for each Use Category as well as the chemical retention required to prevent a decay failure. The MCA formulations are alternatives to those specified in the code-referenced standard through the evaluation report process and are not standardized by the AWPA. The evaluation report process for wood preservatives requires the submission of evidence in compliance with ICC-ES AC326 — Proprietary Wood Preservative Systems Common Requirements for Treatment Process, Test Methods and Performance.

We realize that UC4A is a general-use ground-contact condition, and further, it is the maximum necessary specification for treated wood in many building applications. The Simpson Strong-Tie Corrosion Resistance Classifications recognize that the corrosion hazard of treatment chemical retentions for UC4A in Wet Service is a “Medium” corrosion condition (with the exception of ACZA, which is rated “High” in Wet Service). This means that carbon steel products with sufficient corrosion resistance (e.g., ZMAX, double barrier coating, etc.) can be used in these conditions assuming no other corrosion-causing agents are present.

On the other hand, the moisture conditions and treatment chemical retentions are elevated in UC4B and UC4C, and there is also a potential for salt exposure, which further escalates the corrosion hazard. In these conditions, stainless steel is generally recommended for connectors and fasteners as the best material for mitigating the corrosion risk.

The last column in the Corrosion Resistance Classifications table is devoted to FRT wood. Fire-retardant treatment chemicals are proprietary and are deemed to meet the requirements of the codes through the evaluation report process (ICC-ES AC66 — Acceptance Criteria for Fire-Retardant-Treated Wood). We cannot evaluate the corrosion resistance of hardware to all of the FRT formulations.  However, we have reviewed most of the FRT evaluation reports for corrosion information. The corrosion effects of FRT chemicals, like preservative treatment chemicals, are minimized in dry-service conditions because the electrochemical reaction cannot progress or is slowed without an electrolyte. The Corrosion Resistance Classifications reflect that information. The Designer should always follow the FRT evaluation reports in addition to considering our recommendations.

It is important to note that the Corrosion Resistance Classifications are not associated with specific applications. Rather, the ratings are based on the integrated effects of the environment and the wood treatment where the chemical retentions given in the AWPA Use Category system play an important role in the ratings. This makes it relatively straightforward to select hardware that is adequate for a design environment.

Changes to the AWPA U1 Standard and Effects on Corrosion Resistance Classifications

As noted here and in the online JLC article, wood preservative chemicals can achieve compliance with the codes by either of two methods:

  1. The product is a generic product (e.g., ACQ-D or CA-B) and is listed in the AWPA U1 standard; or
  2. The product has an evaluation report obtained by submitting evidence in accordance with ICC-ES AC326 — Proprietary Wood Preservative Systems Common Requirements for Treatment Process, Test Methods and Performance.

You may be aware that the AWPA is revising its code-referenced standard, AWPA U1-15, Use Category System: User Specification for Treated Wood. The consensus process is ongoing and is not complete. However, AWPA member chemical companies (Viance, Koppers, and Arch) have placed information in the market.  In parallel with the AWPA, ICC-ES has modified AC326 to reflect the changes ongoing in the AWPA U1 standard. Simpson Strong-Tie has been in contact with the AWPA, other industry associations and industry professionals to understand the potential effects on metal hardware of the AWPA U1 and ICC-ES AC326 revisions.

The proposed revisions to the AWPA U1 standard modify the definitions for UC3A, UC3B, UC4A, UC4B and UC4C. The most important revisions are to UC3B and UC4A. The new definition for applications in UC3B suggests that beams and joists in decks and docks may have bio-hazards that exceed the UC3B assumptions, while the new UC4A definition will include above-ground applications with ground- contact hazards. The revised AWPA U1 standard will be published in the May–June 2016 time frame; AWPA U1-16 will be included in the 2018 codes.

The revision to ICC-ES AC326 also modifies the definitions for UC3B, UC4A and UC4B. ICC-ES AC326 has an implementation date of July 2016, which will cause some changes to specifications this summer.  Micronized copper azole (MCA) formulations are the most common treatment chemicals that will be affected by this action.

Revisions to the Use Category definitions are being driven by two issues:

  1. Wood treated for UC3 is sometimes used in near-ground applications where the bio-hazard is more like UC4.
  2. Under-treatment compromises the margin of safety to bio-hazards, which can lead to decay failures.

Rather than revisit the retention specifications in AWPA U1 standard, the AWPA is modifying the definitions for the Use Categories that are involved, and that language has been carried into ICC-ES AC326 to ensure that the two systems are consistent with each other. The result of changes to the Use Category definitions will likely cause some specifications to change from UC3B to UC4A or from UC4A to UC4B. The main effects will likely be to specifications in eastern and southern states, where there may be more chemical in the wood to meet retention specifications.

The Simpson Strong-Tie Corrosion Resistance Classifications make specific reference to the corrosive levels of environmental conditions and the chemical treatment and retentions of the AWPA Use Categories, not to applications. As a result, the AWPA U1 revisions and the parallel changes to ICC-ES AC326 will not necessitate a change in our corrosion recommendations, because the chemical retentions for each Use Category have not changed. However, your hardware specifications could change for typical applications depending on the Use Category of the treated wood in your project. Our information suggests that this issue is still not settled within the industry, and we will pass along information as we learn it.

Simpson Strong-Tie is currently preparing new catalogs for the coming year and will be updating the corrosion information in those publications and our website. We’re interested in your experience with our Corrosion Resistance Classifications and whether you have suggestions for how we might make the content more useful to you.

Habitat for Humanity Introduces Habitat Strong Program

You’re probably already familiar with Habitat for Humanity, a nonprofit builder of simple, decent and affordable homes for low-income families around the world. According to builderonline.com, they were the 15th-largest builder in the country in 2015 when ranked by number of closings. Simpson Strong-Tie has been an official national partner with Habitat for Humanity since 2007, making contributions of cash and products exceeding $2.5 million in that time, and Simpson Strong-Tie employees have spent hundreds of hours building homes and training local Habitat affiliates.

Habitat for Humanity Home

We know from working on Habitat houses that they tend to be well built. There were newspaper articles about Habitat houses performing better than neighboring houses in Hurricane Andrew. In an effort to better benefit the homeowners they serve, Habitat has recently started a formal program to build even better, code-plus homes that could stand up to local hazards and document the methods used during construction. The name of this new program is Habitat Strong. Simpson Strong-Tie is proud to be a major sponsor of the program.

Habitat Strong actually began as a pilot project funded by Travelers Insurance that built 20 disaster-resistant homes in Alabama, Mississippi, New York and Connecticut. The success of that project convinced Habitat of the importance of building stronger, more resilient homes in all parts of the country. Starting from those regional hurricane-inspired efforts, the Habitat Strong program is now being used by more than 48 affiliates throughout the country, as shown on this map.

Habitat for Humanity Habitat Strong affiliate map.

According to Habitat for Humanity, “The Habitat Strong program is designed to promote the building of homes that are more durable, resilient, and physically stronger. The need for stronger homes has become increasingly apparent, and through Habitat Strong’s fortified codes-plus building practices, we are able to strengthen homes’ building envelopes, which enable[s] them to better withstand natural disasters in every region of the country. This program was developed specifically for the Habitat model to be affordable and volunteer-friendly, while offering benefits to partner families that will last for years to come. Based on these principles, we believe that building homes Habitat Strong is the right thing to do!”

Habitat for Humanity has established a set of construction standards for Habitat Strong that are based on the Insurance Institute for Business & Home Safety® (IBHS) FORTIFIED Home™ program. The FORTIFIED program is a scientifically developed, systems-based incremental approach for creating stronger, safer homes. There are three levels of FORTIFIED Home™ designations: Bronze, Silver and Gold. Each level builds upon measures at the preceding level to increase the disaster resistance of the home. You can take a look at the FORTIFIED Home standards on the IBHS website at www.disastersafety.org.

There are now three separate sets of FORTIFIED Home™ standards: Hurricane, High Wind & Hail, and High Wind. In general, the three levels consist of the following:

Bronze:

  • Strengthen roof deck fastening by using 8d ring-shank nails in a closer-than-normal nailing pattern.
  • Apply a secondary water barrier to the roof deck so there will still be protection from water damage even if the roof covering is blown off.
  • Install a roof covering that is rated for high winds and, if appropriate, hail forces.
  • Prune nearby trees to prevent damage to the home during a wind event.

Silver:

  • Complete all requirements for Bronze.
  • Brace gable ends over 4′ tall and ensure they are sheathed with a minimum thickness of wood structural panel.
  • Anchor wood frame chimneys to the roof structure.
  • Anchor attached structures, such as porches and carports, from the roof to the foundation.

Gold:

  • Complete all requirements for Silver.
  • Provide a continuous load path for wind forces from the roof to the foundation. In a normal 115-mph wind zone, the load path is to be designed for at least 140 mph.
  • Provide a garage door that is rated for high winds.

Habitat for Humanity is recommending to their affiliates that homes built in coastal areas be built to the IBHS Gold standard for hurricanes, and those built in inland areas be built at a minimum to the Bronze or Silver standards for high winds. The Habitat homes that meet the Bronze or Silver standards will be certified as Habitat Strong. Habitat homes that are built to the Gold standard will be certified as Habitat Strong+.

Simpson Strong-Tie is proud to be assisting Habitat for Humanity with Habitat Strong. In January, we hosted a training for Texas affiliates that was offered by Habitat and IBHS staff at our Houston training facility. We also donated connectors for a demonstration home at Michigan State University that we helped design.

If you would like more information on Habitat Strong, contact HabitatStrong@habitat.org. To learn how you can help Habitat for Humanity, visit www.habitat.org/getinv/volunteer.

Are you aware of any other programs for strengthening affordable housing? Let us know in the comments below.

 

 

 

Introducing Our New Website

We know many of you visit our website on a regular basis for product and technical information and to use our software, calculator tools and other web apps. If you haven’t visited strongtie.com recently, it has a new look and several new features, including enhanced search and browsing and a mobile-friendly design. Here are some of the new features and site improvements:

  • Update-to-date product information: If there is a new code report, catalog or product you will be able to find that information on our new website first. It has the latest product and technical information while retaining the same features and information you expect.
  • Enhanced search and browsing: You can now search for our products based on specific product attributes. Our enhanced search capabilities allow you to explore our collection of products by applying filters so you can quickly and easily browse and find the products that you are looking for.
  • Mobile-friendly: Our new site has a responsive design that allows you to view the site in any format. From large desktops to mobile devices, you can view our site in the office or while on the go.
  • Enhanced Visuals: We have added new and improved photographs, illustrations and graphics so that you can see our products in greater detail.

We hope the new website better serves your design and technical needs. If you have any suggestions, comments or feedback, please email us at web@strongtie.com or leave a comment below.

str-eng-blog-new-site-v2

Installation Errors – They Happen

A few years ago, we did a post on creative uses of our products. Most of the uses shown were artistic, or functional do-it-yourself projects, with one odd car spoiler modification. This week, I was reviewing some slides in a presentation that I give a few times a year regarding product installation errors. I call them misinstallations, but I’m not sure that’s a word. I thought I’d share a few of the more instructional ones. Most of the photos were curated by our northwestern region training manager, Olga Psomostithis – thanks Olga!

Double Shear Hangers

install1

Double shear hangers require joist fasteners that are long enough to penetrate through the hanger, through the joist and into the header. The joist nails help transfer load from the joist into the header, resulting in higher allowable loads.

install2.1

The installation shown has had the double shear tabs bent back, and nails installed straight into the joist. Since the joist nails do not penetrate the header, this would result in a reduced capacity.

Holdowns

I’m including the trailer hitch installation because it makes me laugh no matter how many times I see it.

install4

A very common question we get about holdowns is related to posts being offset too far from the anchor bolt (or is the anchor too far from the post?). In the installation shown below, the holdown is not flush with the post as the anchor bolt is offset about 1 inch. For small offsets up to about 1½”, a common solution is to raise the holdown off the sill plate and extend the anchor bolt with a coupler and bend it so there is a small (1:12) slope to it.

install5

The holdown test standard, ICC-ES AC155, which is discussed in this post, requires that holdowns are tested raised off the test bed, which you can see in the photo below. Holdowns may be raised up to 18” above the top of concrete without a reduction in load provided that the additional elongation of the anchor rod is accounted for.

install6

install7

I like this photo because the installer put on the nail stops to protect the pipes. It is good to remember that plumbing happens when laying out a structural system.

Oh boy, does it happen.
Oh boy, does it happen.

install9STHD Holdowns

install12

install16

The photo above is not a misinstallation, but something that can happen. Embedded strap-style holdowns are cost-effective solutions for shearwall overturning or wind uplift. It is permitted to bend the straps to horizontal and back to vertical one cycle. If spalls form, they should be evaluated for reduced loads. Any portion of the strap left exposed should be protected against corrosion.

Hanger Gaps

install13

Gaps can occur between trusses and supporting girders for a variety of reasons. For standard hanger tests, a 1/8″ gap is required between the joist and header per ASTM D7147. A resource for evaluating conditions with larger gaps is our technical bulletin Allowable Loads for Joist Hangers with Gaps. The technical bulletin has load data for a variety of hangers with gaps up to 3/8″, as well as recommended repairs for larger gaps. Our HTU product series comprises truss hangers specifically engineered to allow gaps up to ½”.

install14

install15

After going through a design project and carefully selecting the members and details of construction, it can be frustrating as an engineer to get that phone call from the general contractor or building inspector informing you that something is not right with the construction. Understanding some of the resources available to address installation errors can help solve these problems more quickly, and get you back to designing the next project.

Impact Community Resilience as a USRC Member and Certified Rater

The U.S. Resiliency Council (USRC) recently launched its Building Rating System for earthquake hazards. The Rating System assigns a score of from one to five stars for three building performance measures: Safety, Damage (repair cost) and Recovery (time to regain basic function).Continue Reading

Simpson Strong-Tie Now Offering a Structural Engineering/Architecture/Construction Management Student Scholarship Program

We know it’s tough going to school and majoring in structural engineering or architecture. You probably weren’t aware of this, but I went to Brooklyn Technical High School and we were required to take mechanical drafting, electrical engineering and wood/metal shop before we selected majors at the end of our sophomore year. I actively avoided majoring in architecture and engineering because, while I was a whiz at the lathe in metal shop, I was much less talented in some of the other engineering subjects.

draft1
Mechnical drafting class in Brooklyn Technical High School. (Photo courtesy of Brooklyn Technical High School)

I sometimes wish I had been better at them, because getting a degree in structural engineering and architecture isn’t just cool (where else can you get college credit or money to break stuff?), it can help you improve the lives of others and even make them safer. Simpson Strong-Tie Company, Inc. established the structural engineering/architecture scholarship program to assist architecture and structural engineering students by supporting their education and encourage them to design and build safer structures in their local communities.

And it seems as though there are more and more students committed to those goals, too. Last year, Simpson Strong-Tie awarded 49 scholarships of $2,000. The year before, Simpson Strong-Tie awarded 38 scholarships of $1,000. This year, Simpson Strong-Tie is offering up to 67 scholarship awards of $2,000 for the 2016/2017 academic school year. Applicants must be enrolled as juniors or seniors in full-time undergraduate study (60 semester hours or equivalent) majoring in architecture, structural engineering or construction management at the following colleges or universities for the entire upcoming academic year:

  • Arizona State University
  • Boise State University
  • Brigham Young University
  • California State Polytechnic University, Pomona
  • California State Polytechnic University, San Luis Obispo
  • California State University, Fresno
  • California State University, Fullerton
  • California State University, Long Beach
  • California State University, Sacramento
  • Clemson University
  • Florida International University
  • Georgia Institute of Technology
  • Iowa State University
  • Louisiana State University
  • Milwaukee School of Engineering
  • NYU Polytechnic School of Engineering
  • North Carolina State University
  • Ohio State University, Columbus
  • Oklahoma State University
  • Oregon Institute of Technology
  • Oregon State University
  • Penn State University Park
  • Portland State University
  • Purdue University, West Lafayette
  • Southern California Institute of Architecture
  • Texas Tech University
  • University of Arizona
  • University of California, Berkeley
  • University of California, Davis
  • University of California, Irvine
  • University of California, Los Angeles
  • University of California, San Diego
  • University of Cincinnati
  • University of Florida
  • University of Idaho
  • University of Illinois at Urbana-Champaign
  • University of Miami
  • University of Michigan
  • University of Nevada, Las Vegas
  • University of North Texas
  • University of Southern California
  • University of Texas, Arlington
  • University of Texas, Austin
  • University of Washington
  • University of Wyoming
  • Virginia Polytechnic Institute and State University
  • Washington State University

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

The scholarship application will be available on the Simpson Strong-Tie website as of March 15, so if you know any students enrolled in a structural engineering, architecture or construction management major at the schools listed above, you should advise them about this wonderful opportunity. If you have any questions or comments, please let us know in the comments below.

Mass Timber Construction – Building for the Future

The future is here and that future is mass timber construction.

It is common knowledge that wood is a renewable and environmentally friendly building material. There are two types of wood-framing methods in North America. The most common method for residential construction is light-frame construction using either balloon-framing or platform-framing methods. Standardized dimensional lumber has become the dominant building material in light-frame construction because of its economy. The other method is heavy-timber construction, which often uses large solid-wood sections for nonresidential construction, such as for storage, mercantile and industrial buildings.

In Europe, there is a trend to create larger “laminated” wood sections using the more traditional standardized dimensional lumber of the 1990s. This trend culminated in what is now classified as cross-laminated timber, or CLT. CLT can be used to create floor panels and roof panels. In North America, this is classified either as cross-laminated timber (CLT) or generically as mass timber.

CLT is essentially multiple layers of wood panels. Each layer of wooden panels is laid crosswise on the one before at approximately a 90° angle and glued using a polyurethane adhesive to increase the stability of the entire panel. Typical thickness of the individual boards can vary from 3/8″ to 2″ thick. Typical board width can vary from 2-3/8” to 9-1/2” wide. CLT panels are fabricated and marketed from 3-ply CLT up to 7-ply CLT. CLT mass timber side viewmanufacturers normally publish characteristic properties for their panels – such as bending strength, shear strength, modulus of elasticity and panel stiffness – to assist Designers in specifying these products.

A Cross Laminated Timber Handbook has been published by FPInnovations in Canada as an introduction to CLT. This handbook can be downloaded for free here. The American Wood Council has a self-study guide on CLT that can be downloaded here.

As in all wood buildings, connection designs are critical to the success of this new type of building material. Simpson Strong-Tie offices in Europe have been instrumental in developing and supplying connectors and fasteners in the CLT market. Simpson Strong-Tie has developed many connectors specifically for the CLT market in Europe (Figure 3).

mass timber simpson clt connectors

Those connectors are used to join the CLT floor panels to CLT wall panels and CLT wall panels to the concrete foundation (Figures 1 and 2).

mass timber ABR105  CLT panel connection

mass timber AE116 CLT to concreteSpecialized ring-shank nails and long metal screws have been developed as well. In mid-2014, Simpson Strong-Tie North America (Pleasanton, California Testing Facility) embarked on an initial test program to assess those connectors and fasteners developed for the CLT market by Simpson Strong-Tie Europe, using North American CLT panels to verify and quantify the performance characteristics according to North American testing protocols (American Society for Testing and Materials and Canadian Construction Materials Centre).

The initial test program used CLT panels fabricated in Western Canada using Canadian Spruce-Pine-Fir (S-P-F) lumber. The connectors and ring-shank nails were imported from the Simpson Strong-Tie European manufacturing facilities. Testing of the connectors also included the Simpson Strong-Tie Strong-Drive® SD screws, which as expected, provided higher load capacity than the ring-shank nails. A summary of the test program and the load rating developed for both the Canadian and the U.S. market can be downloaded here.

Other types of long countersunk screws such as the Strong-Drive® SDWS Timber screw (countersunk) or Strong-Drive SDWH Timber-Hex (hex head) screw (shown) are used either to splice the floor panels together or to drag the diaphragm loads back to the column or post as necessary.

mass timber cat floorfasteners for mass timber

As CLT continues to gain acceptance in North America, other connection details will also become more popular. Simpson Strong-Tie intends to continue developing and improving connection details to support this type of construction.

Building code acceptance is another important requirement and development that is in progress in both Canada and the U.S. In Canada, the 2014 edition of CSA O86 “Engineering Design in Wood” has reserved a section for CLT.

The 2015 edition of the International Building Code (IBC) recognized CLT when it is manufactured to the product standard. CLT walls and floors will be permitted in all types of combustible construction. The 2015 National Design Specification (NDS) for Wood Construction was recently published and approved as an ANSI American National Standard. The 2015 National Design Specification is also referenced in the 2015 IBC.

The future is here. Environmentally friendly mass timber (including CLT) is poised to grow in use, especially with the recognition of CLT in the building codes. North American manufacturing of CLT has been established and can only grow to support the expanding use of this new building material.

References:

www.cwc.ca

www.awc.org

https://fpinnovations.ca

*Images with permission from FPInnovations

 

 

Shrinkage Compensation Devices

Over the weekend, I had the pleasure of watching my daughter in her cheer competition. I was amazed at all the intricate detail they had to remember and practice. The entire team had to move in sync to create a routine filed with jumps, tumbles, flyers and kicks. This attention to detail reminded me of the new ratcheting take-up device (RTUD) that Simpson Strong-Tie has just developed to accommodate 5/8″ and ¾” diameter rods. The synchronized movement of the internal inserts allows the rod to move smoothly through the device as it ratchets. The new RTUDs are cost effective and allow unlimited movement to mitigate wood shrinkage in a multi-story wood- framed building. When designing such a building, the Designer needs to consider the effect of shrinkage and how to properly mitigate it.

Our SE blog post on Continuous Rod Restraint Systems for Multi-Story Wood Structures explained the importance of load path and  the effects of wood shrinkage. This week’s blog post will focus on the importance of mitigating the shrinkage that typically occurs in multi-story light-frame buildings.

Shrinkage is natural in a wood member. As moisture reaches its equilibrium in a built environment, the volume of a wood member decreases. The decrease in moisture causes a wood-framed building to shrink.

The IBC allows construction of light-framed buildings up to 5 and 6 stories in the United States and Canada respectively. Based on the type of floor framing system, the incremental shrinkage can be up to ¼” or more per floor. In a 5-story building, that can add up to 1-¼” or more and possibly double that when construction settlement is included.

rods1
Typical Example of gap forming between nut and plate when wood shrinkage at top level occurs without shrinkage device.

The Simpson Strong-Tie Wood Shrinkage Calculator is a perfect tool to determine the total shrinkage your building can experience.

Wood Shrinkage Calculator
Wood Shrinkage Calculator

In order to accommodate the shrinkage that occurs in a multi-story wood-framed building, Simpson Strong-Tie offers several shrinkage compensating devices. These devices have been tested per ICC-ES Acceptance Criteria 316 (AC316) and are listed under ICC-ES ESR-2320 (currently being updated for the new RTUD5, RTUD6, and ATUD9-3).

AC316 limits the rod elongation and device displacement to 0.2 inches between restraints in shearwalls. This deflection limit is to be used in calculating the total lateral drift of a light-framed wood shearwall.

rod3
3 Part Shearwall Drift Equation

The 0.2-inch allowable limit prescribed in AC316 is important to a shearwall’s structural ability to transfer the necessary lateral loads through the structure below to the foundation level. This limit assures that the structural integrity of the nails and sill plates used to transfer the lateral loads through the shearwalls is not compromised during a seismic or wind event. Testing has shown that sill plates can crack when excessive deformation is observed in a shearwalls. Nails have also been observed to pull out during testing.  Additional information on this can be found here.

rod4
Sill Plates Cracked due to excessive uplift at ends of shearwall.
rods5
Nails pull out due to excessive uplift at ends of shearwall.

In AC316, 3 types of devices are listed.

  • Compression-Controlled Shrinkage Compensating Device (CCSCD): This type of device is controlled by compression loading, where the rod passes uninterrupted through the device. Simpson Strong-Tie has several screw-type take-up devices, such as the Aluminum Take-Up Device (ATUD) and the Steel Take-Up Device (TUD), of this type.
rods6
ATUD (CCSCD)
  • Tension-Controlled Shrinkage Compensating Device (TCSCD): This type of device is controlled by tension loading, where the rod is attached or engaged by the device and allows the rod to ratchet through as the wood shrinks. The Simpson Strong-Tie Ratcheting Take-Up Device (RTUD) is of this type.

rod7
RTUD (TCSCD)
  • Tension-controlled Shrinkage Compensating Coupling Device (TCSCCD): This type of device is controlled by tension loading that connects rods or anchors together. The Simpson Strong-Tie Coupling Take-Up Device (CTUD) is of this type.
CTUD (TCSCCD)
CTUD (TCSCCD)

Each device type has unique features that are important in achieving the best performance for different conditions and loads. The following table is a summary of each device.

rods9The most cost-effective Simpson Strong-Tie shrinkage compensation device is the RTUD. This device has the smallest number of components and allows the rod unlimited travel through the device. It is ideal at the top level of a rod system run or where small rod diameters are used. Simpson Strong-Tie RTUDs can now accommodate 5/8″ (RTUD5) and ¾” (RTUD6) diameter rods.

How do you choose the best device for your projects? A Designer will have to consider the following during their design.

rod10
RTUD Assembly

Rod Tension (Overturning) Check:

  • Rods at each level designed to meet the cumulative overturning tension force per level
  • Standard and high-strength steel rods designed not to exceed tensile capacity as defined in AISC specification
    • Standard threaded rod based on 36 / 58 ksi (Fy/Fu)
    • High-strength Strong-Rod based on 92 / 120 ksi (Fy/Fu
    • H150 Strong-Rod based on 130 / 150 ksi (Fy/Fu)
  • Rod elongation (see below)

 Bearing Plate Check

  • Bearing plates designed to transfer incremental overturning force per level into the rod
  • Bearing stress on wood member limited in accordance with the NDS to provide proper bearing capacity and limit wood crushing
  • Bearing plate thickness has been sized to limit plate bending in order to provide full bearing on wood member

 Shrinkage Take-Up Device Check

  • Shrinkage take-up device is selected to accommodate estimated wood shrinkage to eliminate gaps in the system load path
  • Load capacity of the take-up device compared with incremental overturning force to ensure that load is transferred into rod
  • Shrinkage compensation device deflection is included in system displacement

 Movement/Deflection Check

  • System deformation is an integral design component impacting the selection of rods, bearing plates and shrinkage take-up devices
  • Rod elongation plus take-up device displacement is limited to a maximum of 0.2″ per level or as further limited by the requirements of the engineer or jurisdiction
  • Total system deformation reported for use in Δa term (total vertical elongation of wall anchorage system per NDS equation) when calculating shearwall deflection
  • Both seating increment (ΔR) and deflection at allowable load (ΔA) are included in the overall system movement. These are listed in the evaluation report ICC-ES ESR-2320 for take-up devices

 Optional Compression Post Design

  • Compression post design can be performed upon request along with the Strong-Rod System
  • Compression post design limited to buckling or bearing perpendicular to grain on wood plate
  • Anchorage design tools are available
  • Anchorage design information conforms to AC 318 anchorage provisions and Simpson Strong-Tie testing

In order to properly design a continuous rod tie-down system for your shearwall overturning restraint, all of the factors listed above will need to be taken into consideration.

A Designer can also contact Simpson Strong-Tie by going to www.strongtie.com/srs and filling out the online “Contact Us” page to have Simpson Strong-Tie design the continuous rod tie-down system for you. This design service does not cost you a dime. A few items will be required from the Designer in order for Simpson Strong-Tie to create a cost-effective rod run (it is recommended that on the Designer specify these in the construction documents):

  • There is a maximum system displacement of 0.2″ per level, which includes rod elongation and shrinkage compensation device deflection. Some jurisdictions may impose a smaller deflection limit.
  • Bearing plates and shrinkage compensation devices are required at every level.
  • Cumulative and incremental forces must be listed at each level in Allowable Stress Design (ASD) force levels.
  • Construction documents must include drawings and calculations proving that design requirements have been met. These drawings and calculations should be submitted to the Designer for review and the Authority Having Jurisdiction for approval.

More information can be obtained from our website at www.strongtie.com/srs, where a new design guide for the U.S., F-L-SRS15, and a new catalog for Canada, C-L-SRSCAN16, are available for download.

rod11
US Design Guide F-L-SRS15 and Canadian Catalog C-L-SRSCAN16

California Has Funding for $3,000 Grants for Home Retrofits

Are you an engineer working with California clients whose homes were built before 1979 on a raised foundation?

Evident earthquake damage
Earthquake damage sustained by a two-story building over a cripple wall system after the Mexicali Earthquake (M7.2).

If you are, these clients may be among the 1.2 million California homeowners eligible for a seismic home retrofit. The state of California has approved the continuation of an initiative known as Earthquake Bolt + Brace (EBB). In its second year, this program plans to make as many as 1,600 grants to selected homeowners, nearly three times the number given the previous year. The EBB grant program provides up to $3,000 to homeowners residing in more than 150 California zip codes. Check to see whether your clients live within one of these communities here.

Simpson Strong-Tie has several different resources to assist you in helping your clients understand how to mitigate seismic risks to houses with raised foundations. The Seismic Retrofit Details sheet provides various ways to retrofit the cripple wall system using prescriptive methodologies, which can be adapted for engineered solutions. The picture below highlights the use of the Simpson Strong-Tie universal foundation plate (UFP) to attach the boltless sill plate of the cripple wall to the concrete stemwall. This simple step can help prevent the house from sliding off its foundation. The picture also reveals plywood sheathing used to reinforce the weak cripple wall system. Additional resources for retrofit can be found here.

earth2
Retrofit with UFP foundation plate in Napa, California

To help your clients better understand the impact these simple steps can have in preventing structural damage in an earthquake, click here to watch the story of a Napa business women who had purchased a structure with a raised foundation for her business and retrofitted it just prior to the 2014 M6.0 Napa earthquake, which caused considerable damage to many similar structures.

Let your clients know that the time to apply is very limited if they think they qualify for a retrofit grant. Registration for the 2016 EBB program ends on February 20. To register or learn more about the program, visit www.earthquakebracebolt.com.

When you finish a retrofit for one of your clients, we want to hear how it went. Let us know in the comments below.

Fiber Reinforced Polymer (FRP) Design Example

The following FRP Design example walks the reader through the typical process for designing an FRP strengthening solution for a concrete T-beam per ACI 440.2R Guide for the Design and Construction of Externally Bonded FRP Systems for Strengthening Concrete Structures.

One of the most important initial checks for an Engineer of Record is to confirm that the unstrengthened structure can support the load combination shown in Equation 5.5.1 in ACI 562 Code Requirements for Evaluation, Repair, and Rehabilitation of Concrete Buildings:

Eq. 5.5.1: (φRn)existing ≥ (1.2SDL + 0.5SLL)new

This check is to prevent a structural failure in case that the strengthening is damaged in an extraordinary event. If the structural element cannot pass this check, then external reinforcement is not recommended.

We have a Design Questionnaire where we ask Engineers of Record for more specific information related to the element to be strengthened:

doc1clone1

For this particular example, the following information was provided for the concrete T-beam.

1.  Structure Type (e.g., building, bridge, pier, garage):

  • 5-story commercial concrete building

2. Element(s) to be Strengthened/Repaired (e.g., beam, column, slab, wall):

  • Reinforced concrete beams

3. Type of Deficiency (e.g., shear, flexural, axial):

  • Flexural

4. Existing Factored Capacity of Section (e.g., kips, kip-ft):

  • 265 kip-ft

5. Ultimate Demand to be Supported (e.g., kips, kip-ft):

  • 320 kip-ft

6. Existing Concrete Compressive Strength:

  • 4,000 psi

7. Existing Rebar Yield Strength:

  • 60 ksi

8. Existing Reinforcement Layout:

  • 3 #7s 2.6875 inches from bottom of web to centroid of steel

9. Existing Dimensions:

  • 36 inches total beam height, 8 inches slab, 24 inches web width, 120 inches effective slab width

10. Relevant Existing Drawing Sheets and/or Pictures:

  • See attached

11. Finish Coating Requirements/Preferences:

  • None

12. For Flexural Strengthening:

  1. Dead Load Moment Applied at Time of Installation
    1. 60 kip-ft
  2. Service Dead Load Moment After Installation
    1. 80 kip-ft
  3. Service Live Load Moment After Installation
    1. 140 kip-ft

We then plug this information into our design program to come up with an FRP solution that meets the needs of the member:

masterdoc

For a beam that was at 83% of the capacity required for the new loading, we specified a simple, low-impact FRP solution to maintain clearances under the beams. If a traditional fix of adding cross-section to the beam had been specified instead, then additional concrete and rebar would need to be added to the beam, which would impact clearances under the beam and also increase the seismic weight of the building. The additional weight could also translate all the way through the building and even impact footing designs.

FRP can be used to increase the flexural strength up to 40% per ACI 440.

For your next retrofit project, please contact Simpson Strong-Tie to see if FRP would be an economical choice for strengthening your concrete or masonry element.

Add Simpson Strong-Tie to Your Design Team

Simpson Strong-Tie Composite Strengthening Systems™ is unlike choosing any other product we offer.

For your next retrofit project, please contact Simpson Strong-Tie to see if FRP would be an economical choice for strengthening your concrete or masonry element.