Florida Product Approvals Made Simple

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This year, the new 5th Edition of the Florida Building Code was released and is now in effect statewide. First printed in 2002, the Florida Building Code was developed as part of Florida’s response to the destruction caused by Hurricane Andrew and other hurricanes in the state.

Another component, which I would like to take a closer look at in today’s post, is a separate Florida Product Approval system designed to be a single source for approval of construction products for manufacturers, Designers and code enforcers. This single system streamlines the previous approach of different procedures for product approval in different jurisdictions. While statewide approval is not required, many jurisdictions, manufacturers and specifiers prefer using the statewide system to the alternative, which is called local product approval. To ensure uniformity of the state system, Florida law compels local jurisdictions to accept state-approved products without requiring further testing and evaluation of other evidence, as long as the product is being used consistent with the conditions of its approval.

The rules of the Florida Product Approval system are in Florida Rule 61G20-3. Here is some basic information about Florida Product Approval.

The Florida Product Approval system is only available for “approval of products and systems, which comprise the building envelope and structural frame, for compliance with the structural requirements of the Florida Building Code.” So users will only find certain types of products approved there. However, if you work in areas where design for wind resistance is required, the Florida system can be a gold mine of information for tested, rated and evaluated products. Not only will you find products like Simpson Strong-Tie connectors with our ICC-ES and IAPMO UES evaluation reports, but thousands of other tested and rated windows, doors, shutters, roof covering materials and other products that don’t typically get evaluation reports from national entities. The specific categories of products covered under the Florida system are exterior doors, impact protective systems, panel walls, roofing, shutters, skylights, structural components and windows.

To protect consumers, a recent law passed in Florida states that a product may not be advertised, sold or marketed as offering protection from hurricanes, windstorms or wind-borne debris unless it has either State Product Approval or local product approval. Selling unapproved products in this way is considered a violation of the Florida Deceptive and Unfair Trade Practices Act.

Once a manufacturer understands the process for achieving a statewide approval, it is not difficult to achieve, but it can be expensive. The manufacturer must apply on the State of Florida Building Code Information System (BCIS) website at www.floridabuilding.org. To prove compliance with the code, the manufacturer must upload either a test report, a product certification from an approved certification entity, an evaluation report from a Florida Professional Engineer or Architect, or an evaluation report from an approved evaluation entity (ICC-ES, IAPMU UES, or Miami-Dade County Product Control). Then, the manufacturer must hire an independent validator to review the application to ensure it complies with the Product Approval Rule and that there are no clerical errors. Finally, once the validation is complete, staff from the Department of Business and Professional Regulation reviews the application. Depending on the method used to indicate code compliance, the application may be approved at that time or it may have to go through additional review by the Florida Building Commission.

Here are several ways to find out if a product is approved.

  1. For Simpson Strong-Tie products, we maintain a page on www.strongtie.com that lists our Florida Product Approvals.
  2. The Florida Department of Business and Professional Regulation maintains a page where users can search Product Approvals by categories such as manufacturer, category of product, product name, or other attributes such as impact resistance or design pressure.
  3. A third-party group we work with has created a website called www.ApprovalZoom.com that lists various product evaluations and product approvals. In addition to listing Florida Product Approvals, they also list ICC-ES evaluation reports, Miami-Dade County Notices of Acceptance, Texas Department of Insurance Approvals, Los Angeles Department of Building Safety Approvals, AAMA certifications and Keystone certifications among others.
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Florida Department of Business and Professional Regulation Product Approvals search

The process for searching for approved products on the Florida BCIS is fairly simple.

  1. Go to www.floridabuilding.org
  2. On the menu on the left side of the page, click on Product Approval. Or, click this link to go directly to the search page.
  3. On the Product Approval Menu, click on Find a Product or Application. Note that at this location you can also search for approved organizations such as certification agencies, evaluation entities, quality assurance entities, testing laboratories and validation entities.
  4. Ensure the proper Code Version is shown. The current 2014 Florida Code is based on the 2012 International Codes.
  5. At this point, several options can be searched. You can search for all approvals by a specific product manufacturer or a certain type of building component by searching Category and Subcategory, or if searching for a specific product, by entering the manufacturer’s name and the product name.
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Select the option highlighted in red

I hope you find the information contained in the Florida Product Approval system useful. Do you have other needs to find approved products?

Design Examples for Steel Deck Diaphragm Calculator Web App

This week’s blog post was written by Neelima Tapata, R&D Engineer for Fastening Systems. She works in the development, testing and code approval of fasteners. She joined Simpson Strong-Tie in 2011, bringing 10 years of design experience in multi- and single-family residential structures in cold-formed steel and wood, curtain wall framing design, steel structures and concrete design. Neelima earned her bachelor’s degree in Civil Engineering from J.N.T.U in India and M.S. in Civil Engineering with a focus on Structural Engineering from Lamar University. She is a registered Professional Engineer in the State of California.

Like most engineers, you are probably often working against tight deadlines,  on multiple projects and within short delivery times. If you have ever wished for a design tool that would make your work easier, we have an app for that. It’s a simple, quick and easy-to-use tool called the “Steel Deck Diaphragm Calculator” for designing steel deck diaphragms. This tool is so user friendly you can start using it in minutes without spending hours in training. This app can be found on our website, and you don’t need to install anything.

The Steel Deck Diaphragm Calculator has two parts to it: “Optimized Solutions” and “Diaphragm Capacity Tables.” Optimized Solutions is a Designer’s tool and it offers optimized design solutions based on cost and labor for a given shear and uplift. The app provides multiple solutions starting with the lowest cost option using different Simpson Strong-Tie® structural and side-lap fasteners. Calculations can be generated for any of the solutions and a submittal package can be created with the code reports, Factory Mutual Approval reports, fastener information, corrosion information, available fliers, and SDI DDM03 Appendix VII and Appendix IX that includes Simpson Strong-Tie fasteners. Currently, this tool can be used for designing with only Simpson Strong-Tie fasteners. We will be including weld options in this calculator very soon. Stay tuned!

The Diaphragm Capacity Tables calculator can be used to develop a table of diaphragm capacities based on the effects of combined shear and tension.

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When “Optimized Solutions” is selected, the following input is requested:

Step 1: Building Information   ̶   Enter general information about the project, like the project name, the length and width of the building to be designed along with spacing between the support members such as joist spacing, is entered.

Step 2: Steel Deck Information   ̶   Select the type of the steel deck along with the fill type. You can select the panel width from the options or select “Any panel width” option for the program to design the panel width. Choose the deck thickness or select the “Optimize” option for the program to design the optimum deck thickness. You also have an option of editing the steel deck properties to accommodate proprietary decks that are within the limitations of SDI DDM03 Section 1.2. Select the joist steel (support) thickness that the deck material will be attached to. For some fasteners, the shear strength of the fastener is dependent on this support thickness.

Step 3: Load Information   ̶  Enter the shear and uplift demand and select the load type as either “wind” or “seismic” and the design method as “ASD” or “LRFD.”

Step 4: Fastener Information   ̶  This is the last step of input before designing. In the fastener information section, you have the option to choose a structural and side-lap fastener or let the program design the most cost-effective structural and side-lap options. This can be done by checking the “Provide optimized solutions” option. The default options in the program are usually the best choice. However, you can change or modify as needed for your project. You can also set the side-lap fastener range or leave it to the default of 0 to 12 fasteners.

Now let’s work on an example:

Design a roof deck for a length of L = 500 ft. and a width b = 300 ft. The roof deck is a WR (wide rib) type panel, with a panel width of 36″.  The roof deck is supported by joists that are ¼” thick and spaced at 5 ft. on center. Design the diaphragm for wind loading using Allowable Stress Design method. The diaphragm should be designed for a diaphragm shear of 1200 plf. and a net uplift of 30 psf. The steel deck is ASTM A653 SS Grade 33 deck with Fu = 45 ksi.

This information is entered in the web app, as seen below.

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After inputting all the information, click on the Calculate button. You will see the five best solutions sorted by lowest cost and least amount of labor. Then click on the Submittal Generator button. Upon pressing this button, a new column called “Solution” is added with an option button for each solution. You can select any of the solutions. Below the Submittal Generator button, you can select various Code Reports and Approvals and Notes and Information selections that you want included in the submittal. After selecting these items, click on the Generate Submittal button. Now a pdf package will be generated with all of your selections.

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Below is the screen shot of the first page containing Table of Contents from the PDF copy generated. The PDF copy contains the solutions generated by the program, then the detailed calculations for the solution that is selected. In this case, as you can see in the screen shot above, detailed calculations for solution #1 are included with XLQ114T1224 structural screws; XU34S1016 side-lap screws; 36/9 structural pattern and with (10) side-lap fasteners; diaphragm shear strength of 1205 plf. and diaphragm shear stiffness of 91.786 kip/in. The detailed calculations are followed by IAPMO UES ER-326 code report and FM Approval report #3050714.

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Below is another example of a roof deck to be designed for multiple zones.

Design a roof diaphragm that will be zoned into three different areas. Zoning is a good way to optimize the economy of the roof diaphragm. Below are the required diaphragm shears and uplift in the three zones.

Zone 1: Diaphragm shear = 1200 plf.; Net uplift = 30 psf.; Length and width of zone 1 = 300 ft. x 200 ft.
              Joist spacing = 5 ft.

Zone 2: Diaphragm shear = 1400 plf.; Net uplift = 0 psf.; Length and width of zone 2 = 500 ft. x 200 ft.
              Joist spacing = 5.5 ft.

Zone 3: Diaphragm shear = 1000 plf.; Net uplift = 25 psf.; Length and width of zone 3 = 300 ft. x 200 ft.
              Joist spacing = 4.75 ft.

Refer to the example above for all other information not given.

To design for multiple zones first select the Multi-Zone Input button, which is below the Fastener Information section as shown below:

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When you click on the Multi-Zone Input button, you can see a toggle button appearing above a few selections as shown below. The default for the toggle button is globalbutton, which means that this selection is same for all the zones. You can click on the toggle button to change to zonebutton. Then the selection below changes to a label and reads Zone Variable. After all the selections that need to be zone variables are selected, click the Add Zone button. Keep adding zones as needed. A maximum of five zones can be added. After creating the zones, add the information for each zone and click the Calculate button.

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When the Calculate button is clicked, the results for each zone are listed. The five best solutions are listed for each of the zones as shown below.

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Similar to previous example, select the Generate Submittal button to select the solutions to be included in the submittal generator. Select one solution for each zone and then check the items like the code reports or notes to be included in the submittal. Click Generate Submittal to create the submittal package.

See the screen shot below for the steps.

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Now that you know how easy it is to design using our web app, use this app for your future projects. We welcome your feedback on features you find useful as well as your input on how we could make this program more useful to suit your needs. Let us know in the comments below.

 

Truss Repair Information: The Never-Ending Search

Truss repair is one of the most frequently asked about truss topics. Not surprisingly, when we asked for suggested truss topics in a truss blog earlier this year, truss repair information made the list. Because the summer months bring about a peak in new construction – and plenty of truss repairs to go along with it – the beginning of June is the perfect time to visit this topic.

From trusses that get dropped or cut/drilled/notched at the jobsite, to homeowners who want to modify their existing trusses to add a skylight or create attic space to fire-damaged trusses, a multitude of scenarios fall under the broad topic of truss repair. Today’s post focuses on various references and resources that can provide some assistance. But first it helps to break down the broad “truss repair” topic into more manageable-sized categories.

New Construction vs. Recent Construction vs. Old Construction

By far, the easiest type of truss repair is new construction, when the trusses either haven’t been installed yet or are still in the process of being installed. Whether the repair is relatively simple (e.g. a broken web) or a little more complicated (e.g. the trusses need to be stubbed), the beauty of new truss construction is that the truss manufacturer – and truss Designer – can be contacted and help with the repair. The truss Designer can easily open up the truss designs in the truss design software, quickly evaluate the trusses for the appropriate field conditions and issue a repair.

A good reference related to truss repairs for new truss construction is the Building Component Safety Information (BCSI) booklet jointly produced by SBCA and TPI. Section B5 of the BCSI booklet, which is also available as a stand-alone summary sheet, covers Truss Damage, Jobsite Modifications & Installation Errors. This field-guide document describes the steps to take when a truss at the jobsite is damaged, altered or improperly installed, common repair techniques, and the information to provide to the truss manufacturer when a truss is damaged, which will assist in the repair process.

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The next easiest truss type to repair is recent construction, where the trusses were constructed recently enough that:  a) the truss plates are easy to identify, and b) the truss design drawings may even still be available. In these cases, design professionals other than the original truss Designer may be contacted to repair the trusses. For some types of repairs, the design professional can work off the truss design drawing to design the repair. Other times it might be necessary to model and analyze the truss using structural design software; alternatively, a truss manufacturer can be contacted to model the truss in their truss design software for a fee.

Often, the design professional wants to know the design values for the truss plates that were used to construct the truss. If there are truss design drawings available, they will indicate which truss plates were used in the design, and then the truss plate manufacturer can be contacted for more information. It is also easy to search for the truss plate code reports online (for instance, check icc-es.org). If no truss design drawing is available, there is still a way to identify the truss plates. Currently, there are only five major truss plate manufacturers in the United States, and they are listed on the Truss Plate Institute website. That makes identification of the truss plates used in recently constructed trusses easier because all of the current manufacturers’ plates will have markings that are described in their code reports. (Note that there are also a couple of truss manufacturers in the U.S. that manufacture their own truss plates.)

AS-20 Truss Plate (ESR-2762)
AS-20 Truss Plate (ESR-2762)

Finally, the most challenging type of trusses for truss repairs are those found in older buildings. Design professionals involved in these types of repair often aren’t sure where to start.  Truss design drawings are often not available, and the act of trying to identify the truss plate manufacturer is challenging at best, unsuccessful at worst. As a point of reference, there were 14 truss plate manufacturers that were TPI members in 1987 (see image below), and only one of those companies is still in the current list of five companies. Therefore, the truss plates found in a truss built around 1987 will be difficult to identify. One option is to contact TPI and see if they can point you in the right direction.

TPI Member Listing from a 1987 Publication
TPI member listing from a 1987 publication

Simple vs. Complex Repairs

Another way to break down truss repairs is to divide them into easy and challenging repairs. People often ask for “standard” truss repair details. Unfortunately, standard details only address the simplest types of repair; and those usually aren’t the types of repair that are asked about. Details simply cannot cover the wide range of truss configurations and every type of repair situation.

Sample Repair Detail for a Simple Repair
Sample repair detail for a simple repair

With the exception of simple repairs, most truss repairs rely heavily on the judgment and experience of the design professional doing the repair. And because there are not entire textbooks devoted to truss repair (that I am aware of, anyway), Designers must pull from a variety of resources, both to learn more about truss repair and to design the repair. For repairs using plywood or OSB gussets, the APA Panel Design Specification is a must-have reference. Some people prefer to use dimension lumber scabs for their repairs, whenever possible, simply because they are more familiar with dimension lumber (and the NDS) than they are with Plywood/OSB or the APA Panel Design Specification.

Next, the fasteners for the repair must be selected and the allowable loads determined. For nail design values, I am a big fan of the American Wood Council’s Connection Calculator, which provides allowable nail shear values for just about any combination of main and side members that you can think of, including OSB and plywood side members – particularly handy for truss repairs. For more complex repairs, and especially repairs involving higher forces, an excellent fastener choice is a structural wood screw such as our Strong-Drive® SDS  or SDW screws. When I worked in the R&D department at Simpson Strong-Tie, a frequently asked question was whether we had double-shear values for our SDS screws. The questions always seemed to come from Designers who wanted them for truss repairs. Fortunately, we do have double-shear values for our SDS screws.. You can find them on page 319 of our Fastening catalog.

Page 319 of the Fastening Systems Catalog (C-F-14)
Page 319 of the Fastening Systems Catalog (C-F-14)

The Strong-Drive SDW screw was developed after the SDS screw, and while there are currently no double-shear values for the SDW, it is still another good option for repairs.

Fire-Damaged Trusses and Truss Collapses

These situations are in a category by themselves because they go beyond even the most complex repairs involving a major modification to the truss. The biggest difference is that the latter case involves mostly known facts and perhaps some conservative assumptions, whereas damage due to fire or collapse includes many unknowns. Most of the truss Designers I have spoken to about truss damage due to fire or truss collapse often recommend replacement of the trusses rather than repair because it is usually too difficult to quantify the damage to the lumber and/or joints. In fires, there can be “hidden” damage due to the sustained high temperatures, while the truss appears to have no visible damage. Likewise, in a truss collapse, not only may there be too many breaks in the trusses involved in the collapse, but there may also be trusses that suffered severe stresses during the collapse and have damage that is not visible. To attempt a repair in either of these cases often requires an inspection at the jobsite, and the result may still end up being replacement of some or all of the trusses. Therefore, the cost of a full-blown inspection should be weighed against the cost of replacing the trusses.

truss repair information

The Structural Building Components Association website has a page with information pertaining to fire issues. It includes a couple of documents related to fire damage that are worth checking out.

Beyond the Blog: Where to Get More Truss Repair Information

The best bet for getting practical design information related to truss repairs is to keep an eye out for short courses, workshops or seminars. ASCE has hosted a Truss Repair Seminar (Evaluating Damage and Repairing Metal Plate Connected Wood Trusses) in the past and may very well offer something like it again. Virginia Tech recently hosted a short course on Advanced Design Topics in Wood Construction Engineering, which included a section on Wood Truss Repair Design Techniques.

What other references or resources for truss repair do you use?  Are there any upcoming truss repair courses that you know of?  Please let us know in the comments below!

Continuous Rod Restraint Systems for Multi-Story Wood Structures

This week was our new employee Sales and Product Orientation class. It reminded me of the post A Little Fun with Testing where we broke a bowling ball. Although breaking stuff is fun, my second favorite part of the class is teaching about the importance of a continuous load path. I think it is really the most important thing a Structural Engineer does. If we don’t pay attention to the loads, where they occur and create a path so they can get where they need to go, a building may not stand up. This week, we also released some new tools and information for our new Strong-Rod™ Systems, which are used to complete the load path for multi-story wood-framed shearwall overturning restraint and roof uplift restraint.

Two Load Paths

All wood-framed buildings need to be designed to resist shearwall overturning and roof-uplift forces. To transfer these tensile forces through the load path, connectors (hurricane ties, straps and holdowns) have been the traditional answer. Simpson Strong-Tie offers a few options there.  With the growth in multi-story wood-framed structures, where the code requires shrinkage to be addressed and overturning and uplift forces are typically higher, rod systems have become an increasingly popular load restraint solution. Our Anchor Tiedown System (ATS) for shearwall overturning restraint has been around for many years. A new Strong-Rod Systems Design Guide and revamped web pages provide information on new design options, components and configurations.

Strong-Rod Systems Seismic and Wind Restraint Systems Guide
Strong-Rod Systems Seismic and Wind Restraint Systems Guide

The guide and website focus more on the unique design considerations for rod systems, how you should specify the system and highlight the design services that we provide. They also provide more detail and design information for our relatively new Uplift Restraint System (URS) for roofs. Connectors are a common choice for transferring the net roof uplift forces from wind events down the structure. Although in some high-wind areas, rod systems are preferred.

ATS and URS Continuous Rod Tiedown Systems
ATS and URS Continuous Rod Tiedown Systems

I’ll touch on some of the design considerations for these types of systems below, but back to the load path. For shearwall overturning restraint using holdowns, the load path is fairly simple. Once the lateral load is in the shearwall, the sheathing and nailing lifts up on the post. The holdown connects to the post, holding it down and transferring the forces to the foundation or level below. A continuous rod tiedown system follows a little different path. The sheathing and nailing lifts up on the boundary posts and the posts push up on the framing above until the load is resisted in bearing by a bearing plate. The load is then transferred into the rod and down to the foundation. There has been a lot of testing and research on the effects of skipping restraint locations where a bearing plate restraint is installed at every other floor or only at the top level.  Doing that will change the load path because the load has to continue to travel up until a restraint holds it down. It also negatively impacts the stiffness and drift of the shearwall stack, not to mention increases project cost because the boundary posts, rod and bearing must be sized to transfer the cumulative overturning forces from each level.

ATS load path
ATS load path

Wood Shrinkage, Take-up Devices and Displacement Limits

Shrinkage is not just a Seinfeld episode cult classic. It is also something that designers need to consider when designing wood structures. IBC Section 2304.3.3 requires that designers evaluate the impact of wood shrinkage on the building structure when bearing walls support more than two floors and a roof. The effects of wood shrinkage can impact many things in the structure from finishes to MEP systems to the continuous rod system. As the wood members lose moisture, the wood shrinks and the building settles. This can cause gaps at the bearing plate locations of continuous rod systems because the continuous steel rod doesn’t shrink. That is where the magic of take-up devices comes in. They allow the building to shrink but keep gaps from forming by filling the gap (expanding devices – can be screw style or ratcheting), ratcheting down the rod (ratcheting devices), or making the rod shrink as much as the wood (contracting coupling device).

 

In addition to keeping the rod system tight to insure the intended performance, it is important to consider the movement associated with the rod system when under wind or earthquake loading. The IBC requires shearwall displacements to be within story drift limits in moderate to high seismic regions. We highlighted some of the changes coming for the evaluation of shearwall deflection in the previous post discussing the New Treatment of Shear Wall Aspect Ratios in the 2015 SDPWS. For continuous rod systems, there are some additional limits. ICC-ES AC316 Acceptance Criteria for Shrinkage Compensating Devices requires designs to limit displacement between restraints to 0.20 inches (including rod elongation and device displacement) for shearwall restraint. The movement of the take-up device plays a big part in meeting this requirement and the rod diameter required. Screw-style devices have the lowest total movement. Ratcheting devices are appropriate in many cases as well such as the upper levels where loads are lower, but may require larger rod diameters to meet the displacement limit.

figure5ICC-ES AC391 Acceptance Criteria for Continuous Rod Tie-down Runs and Continuous Rod Tie-down Systems Used to Resist Wind Uplift covers continuous rod systems for roof uplift restraint. The displacement limit for the Continuous Rod Tie-down Run (just the rod system components) is limited to 0.18 inches of rod elongation for the total length of rod. The Strong-Rod URS evaluates the Continuous Rod Tie-down System (the whole load path). Displacement limits for the system are L/240 for the top plate bending and 0.25 inches total deflection at the top plate between tie-down runs (including top plate bending, rod elongation, wood bearing deformation and take-up device displacement). The differences between the rod run and rod system analysis as well as other design considerations are explained in more detail in the design guide and on our website.

I always end my continuous load path presentation during orientation class with the same questions and if they were paying attention I get the response I want.

“What is the most important thing a Structural Engineer does?”

“Designs a continuous load path for the building!”

“What does Simpson Strong-Tie do?”

“Provides product and system solutions to help  engineers do their job!”

Take a look at the new Strong-Rod Systems tools and information and let us know how we can help you with your next multi-story wood-framed project.

What related blog topics would you like to discuss? Let us know in the comments below.

An Introduction to the Helical Wall Tie

What do you do when brickwork is in bad condition? Depending on what state the brickwork is in, a tear-down may be called for. However, often brickwork can be restored and strengthened using helical ties such as Simpson Strong-Tie® Heli-Tie™ wall ties and stitching ties. This post introduces these two types of helical ties, which might be just what you need for your next brick restoration project.

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Connectors and Fasteners in Fire-Retardant-Treated Wood

In any given year, Simpson Strong-Tie fields several questions about the use of our connectors and fasteners with pressure-treated fire-retardant wood products. Most often asked is whether this application meets the building code requirements for Type III construction, and whether there is a legitimate concern about corrosion. While there haven’t been any specific discussions on this topic in the SE Blog, there have been related discussions surrounding sources of corrosion, such as: Corrosion: The Issues, Code Requirements, Research and Solutions, Corrosion in Coastal Environments, Deck Fasteners – Deck Board to Framing Attachments. This post will explore several resources that we hope will enable you to make an informed decision about which type of pressure-treated Fire-Retardant-Treated Wood (FRTW) to choose for use with steel fasteners and connectors.

One factor contributing to the frequency of these questions is the increased height of buildings now being constructed. With increased height, there is a requirement for increased fire rating. To meet the minimum fire rating for taller buildings, the building code requires noncombustible construction for the exterior walls. As an exception to using noncombustible construction, the 2015 International Building Code (IBC®) section 602.3 allows the use of fire-retardant wood framing complying with IBC section 2303.2. This allows the use of wood-framed construction where noncombustible materials would otherwise be required.

In the 2009 IBC, Section 2304.9.5, “Fasteners in preservative-treated and fire-retardant-treated wood,” was revised to include many subsections (2304.9.5.1 through 2304.9.5.4) dealing with these wood treatments in various types of environmental applications. Section 2304.9.5.3 addressed the use of FRTW in exterior applications or wet or damp locations, and 2304.9.5.4 addressed FRTW in interior applications. These sections carried over to the 2012 IBC, and were moved to Section 2304.10.5 in the 2015 IBC. FRTW is listed in various other sections within the code. For more information about FRTW within the code (e.g., strength adjustments, testing, wood structural panels, moisture content), the Western Wood Preservers Institute has a couple of documents to consult: 2009 IBC Document and 2013 CBC Document. They also have a number of different links to various wood associations.

As shown in Figure 1 below, fasteners (including nuts and washers) used with FRTW in exterior conditions or where the wood’s service condition may include wet or damp locations need to be hot-dipped zinc-coated galvanized steel, stainless steel, silicon bronze or copper. This section does permit other fasteners (excluding nails, wood screws, timber rivets and lag screws) to be mechanically galvanized in accordance with ASTM B 695, Class 55 at a minimum. As shown in Figure 2, fasteners (including nuts and washers) used with FRTW in interior conditions need to be in accordance with the manufacturer’s recommendations, or, if no recommendations are present, to comply with 2304.9.5.3.

Figure 1:  Section 2304.9.5.3 of the 2012 IBC (Source ICC)
Figure 1: Section 2304.9.5.3 of the 2012 IBC (Source ICC)
Figure 2:  Section 2304.9.5.4 of the 2012 IBC (Source ICC)
Figure 2: Section 2304.9.5.4 of the 2012 IBC (Source ICC)

In Type III construction where the exterior walls may be FRTW in accordance with 2012 IBC Section 602.3, one question that often comes up is whether the defined “exterior wall” should comply with Section 2304.9.5.3 or 2304.9.5.4. While there are many different views on this point, it is our opinion at Simpson Strong-Tie that Section 2304.9.5.4 would apply to the exterior walls. Since the exterior finishes of the building envelope are intended to protect the wood and components within its cavity from exterior elements such as rain or moisture, the inside of the wall would be dry.

There are many FRTW product choices on the market; take a look at the American Wood Council’s list of treaters. Unlike the preservative-treated wood industry, however, the FRTW industry involves proprietary formulations and retentions. As a result, Simpson Strong-Tie has not evaluated the FRTW products. In our current connector and fastener catalogs, C-C-2015 Wood Connector Construction and C-F-14 Fastening Systems, you will find a newly revised Corrosion Resistance Classifications chart, shown in Figure 3 below, which can be found on page 15 in each catalog. The FRTW classification has been added to the chart in the last column. The corrosion protection recommendations for FRTW in various environmental applications is set to medium or high, corresponding to a number of options for connectors and fasteners as shown in the Corrosion Resistance Recommendations chart, shown in Figure 4. These general guideline recommendations are set to these levels for two reasons: (1) there are unknown variations of chemicals commercially available on the market, and (2) Simpson Strong-Tie has not conducted testing of these treated wood components.

Figure 3: Simpson Strong-Tie Corrosion Resistance Classifications Chart
Figure 3: Simpson Strong-Tie Corrosion Resistance Classifications Chart
Figure 4: Simpson Strong-Tie Corrosion Resistance Recommendations Chart
Figure 4: Simpson Strong-Tie Corrosion Resistance Recommendations Chart

The information above is not the only information readily available. There are many different tests that can be done on FRTW, as noted in the Western Wood Preservers Institute’s document. One such test for corrosion is Military Specification MIL-1914E, which deals with lumber and plywood. Another is AWPA E12-08, Standard Method of Determining Corrosion of Metals in Contact with Treated Wood. Manufacturers of FRTW products who applied for and received an ICC-ES Evaluation Report must submit the results of testing for their specific chemicals in contact with various types of steel. ICC-ES Acceptance Criteria 66 (AC66), the Acceptance Criteria for Fire-Retardant-Treated Wood, requires applicants to submit information regarding the FRTW product in contact with metal. The result is a section published in each manufacturer’s evaluation report (typically Section 3.4) addressing the product use in contact with metal. Many published reports contain similar language, such as “The corrosion rate of aluminum, carbon steel, galvanized steel, copper or red brass in contact with wood is not increased by (name of manufacturer) fire-retardant treatment when the product is used as recommended by the manufacturer.” Structural engineers should check the architect’s specification on this type of material. Product evaluation reports should also be checked to ensure proper specification of hardware and fastener coatings to protect against corrosion. Each evaluation report also contains the applicable strength adjustment factors, which vary from one product to another.

Selecting the proper FRTW product for use in your building is crucial. There are many different options available. Be sure to select a product based on the published information and to communicate that information to the entire design team. Evaluation reports are a great source of information because the independently witnessed testing of manufacturers has been reviewed by the agency reviewing the report. Finally, understanding FRTW chemicals and their behavior when in contact with other building products will ensure expected performance of your structures.

What has been your experience with FRTW? What minimum recommendations do you provide in your construction documents?

 

 

From Structural Plans to Truss Designs – Collaborative Effort or Review Nightmare?

In an ideal world, a building is envisioned and a structural engineer begins the structural design. When the decision to use roof trusses is made, a component manufacturer is promptly involved in the design process. Using the loads and design parameters from the structural engineer, the trusses are designed and those designs are provided back to the engineer. The structural engineer then incorporates the truss designs into the building, transfers the loads through the structure and designs all the structural elements, bracing and connections necessary to provide a continuous load path down to the foundation. Finally, working from the complete and detailed plans, the contractor constructs the building flawlessly. Perfection!

But let’s get back to reality, where buildings are often designed and ground broken by the time the trusses are designed. The building Designer creates a roof framing plan to analyze and transfer the loads between the roof system and the rest of the building, and then designs the building (from the top plate down) accordingly. The component manufacturer (CM) eventually gets the plans and uses them to create a truss placement diagram and gather the truss design criteria. The CM then communicates the truss design parameters to the truss design engineer, who designs each of the individual trusses. The CM provides those truss designs and the truss placement diagram back to the building Designer. So far so good, right?

If every building were rectangular with a gable-style roof, this process would be fairly simple and hassle-free. But buildings are often more complicated than that. Roof systems can get very complex, so things don’t always go according to plan…such as when a wall that was intended to be non-load bearing gets used as a bearing location for the trusses; or when the CM moves a girder to a different location that works better for the trusses. Or maybe a truss can’t be designed for the entire span and an additional support is needed. In some cases, the CM may even flip the direction of the trusses completely because it results in a more efficient (lower-cost) truss package – that’s better for the building, right?

Changes during the design process can result in additional labor, material and cost. In today’s fast-tracked world, how can these expenses be avoided? Below are some suggestions from a truss Designer’s perspective.

Know each party’s design responsibilities

This may not seem like it has much to do with minimizing changes during the design process, but some problems arise from the fact that there is not always a common understanding of each party’s responsibilities. One misconception is that truss design engineers design an entire roof system, and they design the roof truss system to work within the framework of the building as set forth in the building structural plans.  This is not true! Truss design engineers design single components, not systems. They do not even see the building Designer’s plans. It is the CM that receives the construction documents to obtain the truss design criteria and requirements. They in turn communicate the truss design parameters to the truss design engineer.

It is also important to understand the role the truss placement diagram plays in the overall process. This is a commonly misunderstood document, because many people think this is an engineered document prepared by the truss design engineer. Not only do truss design engineers not prepare these documents, they do not even review them. Instead, the CM creates the truss placement diagram after reviewing the construction documents. A truss placement diagram is only intended to identify the assumed location for each truss and serve as a truss installation aid. In fact, the truss industry intentionally changed the description of this document at one point from “truss placement plan” to “truss placement diagram” because the word “plan” has a connotation associated with engineering and design, and a truss placement diagram does not involve either of those.

Understanding how the truss industry operates and the responsibilities each party has in the design process will prevent incorrect assumptions from being made. If you find yourself saying, “I’m sure the truss design engineer will check this and take care of it…,” you probably need to think again.

roofpitchtest1L

The clearer the specifications, the better

This may seem obvious, but do the construction documents contain all of the information necessary for the preparation of the truss design drawings? ANSI/TPI 1 specifies the required information in the construction documents (see text box below). Anything less than this information will mean assumptions need to be made during the creation of the truss placement diagram and the design of the trusses. The building Designer can also specify additional requirements to help ensure that the trusses they get are the trusses they want. In short, the more complete, accurate and detailed the construction documents are, the better the design process will be.

Required information in the construction documents (excerpted from ANSI/TPI 1-2014)
Required information in the construction documents (excerpted from ANSI/TPI 1-2014)

Review, review, review

It is the building Designer’s responsibility to review (and approve or reject) both the truss placement diagram and the individual truss design drawings for conformance with the overall building design. As mentioned earlier, the truss design engineer is solely responsible for the design of the individual trusses; they do not review the entire truss system and they do not check to see that the truss placement diagram meets the intent of the framing plan and specifications. Further, the component manufacturer relies on the completeness and accuracy of the information in the construction documents to create the truss placement diagram and to communicate the truss design requirements to the truss design engineer. Therefore, the success of the building’s construction depends on the building Designer’s thorough review of the truss submittal package.

Collaboration is key

Building Designers know what is best for the overall building; component manufacturers know what is best for the trusses. The best-case scenario is when the building gets the best of both. This requires collaboration during the planning stages, so that the strengths of both parties can be utilized to their maximum potential. A building Designer who finds out from the CM what the best setback distance is for a particular hip roof will not only minimize changes to the design downstream, but will also likely end up with a lower-cost building. On the other hand, a building Designer who provides some input into the actual truss designs, such as strategically placed webs in a string of trusses, will end up with a more efficient, permanent bracing plan that can even be included in the original construction documents.

Some may think the answer to this design process challenge is to let the building Designers design the trusses themselves; that all they need is the truss design software and they can design the trusses as part of their building design. But the truss industry knows that truss design software cannot replace the ingenuity and creativity of talented CMs who have a passion for what they do; just the same way that engineering software cannot ever replace an experienced engineer. That is why the truss industry continues to work hard to make it easier to collaborate, in lieu of providing truss design software to people outside of the component manufacturing industry. In this way, everyone’s skill sets can be fully utilized.

What do you think about this challenge? Let us know your thoughts in the comments below!

 

 

Strong-Wall Bracing Selector: Bridging the Gap between Engineered Design and Prescriptive Construction

Asking a structural engineer to design wall bracing under the IRC® can be like asking a French pastry chef to bake a cake using Betty Crocker’s Cookbook. The temptation is to toss out the prescriptive IRC recipe and design the house using ASCE 7 loads and the AWC SDPWS shear wall provisions per the IBC®. But if only a portion of the house needs to be engineered, there may be an easier option.

The prescriptive IRC states an IBC engineered design “is permitted for all buildings and structures and parts thereof” but the design must be “compatible with the performance of the conventional framed system.” But how exactly does an IRC braced wall panel perform? The code doesn’t come right out and tell us, but there are two bracing methods that are essentially shear walls masquerading as braced wall panels: Method ABW and Method BV-WSP. Backing into their allowable loads gives us the key to determining equivalence and eliminates the need to develop lateral forces.

But before you can bust out the slide rule and start crunching numbers, you need to figure out how much bracing the prescriptive code requires. We developed our Wall-Bracing-Length Calculator in 2010 to help designers do just that. And last month, we launched our Strong-Wall® Bracing Selector tool to make it easier to specify equivalent solutions for tricky situations.

Strong-Wall Bracing Selector
Strong-Wall Bracing Selector
Wall-Bracing-Length Calculator
Wall-Bracing-Length Calculator

You can export the required lengths (and project information) from the Wall-Bracing-Length Calculator directly into the Strong-Wall Bracing Selector or you can manually enter in the required lengths. The selector app will provide a list of Strong-Wall panels that have an equivalent length, evaluate their anchorage loads and return a list of pre-engineered anchor solutions for a variety of foundation types.

If you’re familiar with our Strong-Wall Prescriptive Design Guide (T-SWPDG10), the selector automates this 84-page document in just a few steps. One big upgrade is the ability to select a solution to meet the exact amount of bracing that is required. If you needed 2.8-ft. of wall bracing, you have to round up to the tabulated 4-ft. solutions if you are using the guide, but now you can select a wall solution that is equivalent to 2.8-ft., which might mean a smaller wall width or better anchor options. You also have the ability to save the selector file for later modifications, create a PDF of the job-specific output, or email the PDF directly from the program.

Strong-Wall Prescriptive Design Guide
Strong-Wall Prescriptive Design Guide

So next time you get asked to “design” some wall bracing, see if our Wall-Bracing-Length Calculator and Strong-Wall Bracing Selector might save you some time. There is a tutorial and a design example on the Bracing Selector web page, but it’s very easy to use so you may just want to dive right in. I should also point out that the Strong-Wall SB panels have not yet been implemented into the program, but bracing information for them is available on strongtie.com in posted letters for wind (L-L-SWSBWBRCE14), seismic (L-L-SWSBSBRCE14), and seismic with masonry veneer (L-L-SWSBVBRCE14).

Let us know what you think of this new tool in the comments below.

 

Newest Connector to Satisfy Code

“Does Simpson Strong-Tie write the building code?”

If you work at Simpson Strong-Tie, you get asked this question from time to time when you’re in the field. Over the years, I’ve heard it dozens of times, and because the answer is obviously “no,” it makes you wonder why this belief persists with so many people in the industry. Well, here is my theory: We develop and test products for new code provisions faster than it takes states to adopt the newest codes. So a designer, contractor or building official will often hear about a new Simpson Strong-Tie product or tested application that fills a need before their state building code even defines what that need is. Here are some recent examples:

  • The FWAZ foundation anchor released in 2007 for a 2006 IRC provision that addresses soil pressure loads on basement walls
  • Strong-Drive® SDS screw testing for deck ledgers published in 2008 as alternates to bolts and lags that weren’t prescribed in the IRC until the 2009 edition
  • The DTT2 deck tension tie released in 2009 is used for a 2009 IRC provision that addresses lateral loads on decks
  • BPS ½ -6 bearing plate released in 2011 to address new provisions for shear wall bearing plates in the 2008 SDPWS, which is referenced in the 2009 and 2012 IBC

The latest example is the DTT1Z deck tension tie. Two of our engineers, Randy Shackelford and David Finkenbinder, attended the ICC hearings that resulted in the new 2015 IRC. As soon as a new provision was passed to provide an alternate 750-pound deck lateral load connection (submitted by Washington Assoc. of Building Officials, not Simpson Strong-Tie) we began working on a connector designed to do the job. After several months of R&D, field trials and new tooling, our presses began to stamp out the first production run of the DTT1Z to meet the 2015 IRC provision on December 30, 2014.

DTT1Z Production Run
DTT1Z Production Run
2015 IRC Detail
2015 IRC Detail

The IRC detail shows an ideal condition where the bottom of the deck joist lines up with the wall plates in the house. We tested this application, but we also wanted to support variations that may come up in the field. The results of this testing appear in our T-C-DECKLAT15 technical bulletin. We also tested the DTT1Z with our Strong-Drive® SDWH Timber-Hex HDG screw and our Titen HD® concrete screw anchor so it can be used in a variety of applications, including prescriptive wall bracing and (very) light shear walls. Many of these applications are covered in the code report (ER130) that was completed just this past week.

2015 IRC Test Setup
Test setup: 2015 IRC detail
Joist Scab Test Setup
Test setup: Blocking attached to side of joist
Joist Blocking Test Setup
Test setup: Blocking running between joists

 

 

 

 

 

 

 

If you are interested in reading more about the new IRC deck provisions, Randy wrote about them in his Code Corner column in the current Structural Report and David wrote about them in this blog last August.

In case you are wondering how I respond when asked if we write the code, lately I have been answering it with another question: No, but do you know who is responsible for writing the code? My answer to this is “all of us.” If you don’t like what is in there now, work with an association that represents your interests (NCSEA for a lot of us) to submit a code-change proposal, or even submit one yourself. There is no guarantee it will get in, but if it involves a connection, I can guarantee we will get working on it right away!

Let us know if you see a need for a new connection product. If you already have a product idea and would like to work with us to develop it, you can more-formally submit it here.

Steel Strong-Wall® Footings Just got a Little Slimmer!

While 54 inches is a good height and will get you on most amusement park rides, what about this dimension for the width of a footing? We did some tests recently — actually a lot of tests — that answered that question.

Steel Strong-Wall® narrow panels are great for resisting high seismic or wind loads, but due to their narrow widths, their resulting anchor uplift forces can be rather hefty, requiring very large pad footings. How large? For Seismic Design Categories C-F, the largest cracked concrete solution per ACI318-11 Appendix D has a width of 54 inches and an effective embedment depth of 18 inches in order to ensure the anchor remains ductile. The overall length of this footing, as seen in Figure 1, can be up to 132 inches. While purely code driven, these solutions have historically presented challenges in the field. Most concrete contractors have to dig footings this size by hand. This often leads to discussions with their engineers about finding a better solution.

Figure 1:  Slab-on-Grade Installation (Traditional Solution)
Figure 1: Slab-on-Grade Installation (Traditional Solution)

Simpson Strong-Tie has been studying cast-in-place anchorage extensively in recent years. Our research has been featured in a couple of blog posts: The Anchorage to Concrete Challenge – How Do You Meet It? and Podium Anchorage – Structure Magazine. Concrete podium slab anchorage was a multi-year test program that started with grant funding from the Structural Engineers Associations of Northern California for initial concept testing at Scientific Construction Laboratories Inc. and wrapped up with full-scale detailed testing completed at the Simpson Strong-Tie Tye Gilb Laboratory in Stockton, California. This joint venture studied the performance of anchorage reinforcement into thin podium deck slabs (10-14 inch) to resist the high overturning forces of continuous rod systems on 4-5-story mid-rise construction. The testing confirmed the need to comply with Appendix D requirements to prevent plastic hinging at anchor locations. Be on the lookout for an SE Blog post on that topic in the near future. Armed with what we learned, we decided to develop tested anchor reinforcing solutions for the Steel Strong-Wall.

The newly developed anchor reinforcement solutions for grade beams are calculated in accordance with ACI318 Appendix D and tested to validate performance. Anchor reinforcement isn’t a new concept, as it’s been in ACI318 for some time. Essentially, anchor reinforcements transfer load from the anchor bolt to the reinforcing, which restrains the breakout cone from occurring. For the new grade beam details, the additional ties near the anchor are designed to resist the load from the anchor and are developed into the grade beam. The new details offer solutions with widths as narrow as 18 inches when anchor reinforcement is used.

Two details have been developed: one for the larger panels (SSW18, SSW21, SSW24) as shown in Detail 1/SSW1.1, and one for the smaller panels (SSW12, SSW15) as shown in Detail 2/SSW1.1. The difference between the two is the number of anchor reinforcement ties specified in Detail 3/SSW1.1. For SSW18, SSW21 and SSW24 panels (Detail 1/SSW1.1), the total number of reinforcement per anchor is specified. Due to their smaller sizes, the anchor reinforcement ties specified in Detail 2/SSW1.1 for the SSW12 and SSW15 panels are the total required per panel.

Detail 1/SSW1.1
Detail 1/SSW1.1
Detail 2/SSW1.1
Detail 2/SSW1.1
Detail 3/SSW1.1
Detail 3/SSW1.1

Validation Testing

From the concrete podium deck anchorage test program, we discovered that the flexural and shear capacity of the slab is critical to anchor performance and must be designed to exceed the demands created by the attached structure. For grade beams, this also holds true. In wind-load applications, this demand includes the factored demand from the Steel Strong-Wall. In seismic applications, our testing and analysis showed that achieving the anchor performance expected by Appendix D design methodologies requires the concrete member design strength to resist the amplified anchor design demand from Appendix D Section D.3.3.4.3.

Validation testing was conducted to evaluate this concept. The test program consisted of a number of specimens with different configurations, including:

  • Closed tie anchor reinforcement
  • Non-closed tie u-stirrup anchor reinforcement
  • Control specimen without anchor reinforcement

Flexural and shear reinforcement were designed to resist Appendix D amplified anchorage forces and were compared to test beams designed for non-amplified strength level forces. The results of the testing are shown in Figure 2. In the higher Seismic Design Categories (C-F), the anchor assembly must be designed to satisfy Section D.3.3.4.3 in ACI318-11 Appendix D. In accordance with D.3.3.4.3 (a), the concrete breakout strength needs to be greater than 1.2 times the nominal steel strength of the anchor, 1.2NSA. This requires a concrete breakout strength of 87 kips for a Steel Strong-Wall that uses a 1-inch high-strength anchor.

Figure 2: Steel Strong-Wall Grade Beam Testing
Figure 2: Steel Strong-Wall Grade Beam Testing

Grade beams without the anchor reinforcement detail and with flexural and shear reinforcement designed to the Appendix D amplified anchorage forces performed similar to those with closed-tie anchor reinforcement and flexural and shear reinforcements designed to the non-amplified strength level forces. Both, however, came up short of the necessary forces required by Section D.3.3.4.3 (a). From Test V852, we discovered that even though the flexural and shear reinforcement were designed with the amplified forces, the non-closed tie u-stirrups did not ensure the intended performance. From observation, the u-stirrups do not provide adequate confinement of the concrete and tend to open up under loading conditions, resulting in splitting of the beam at the top as can be seen in the photo.

Test V852: Non-Closed U-Stirrups
Test V852: Non-Closed U-Stirrups

Tests W785 and W841 resulted in the best performance. Both test specimens contained flexural and shear reinforcement designed for the amplified forces, as well as closed-ties. Two configurations were tested to study their performance — two piece closed-tie anchor reinforcement in W785 and a single piece closed-tie anchor reinforcement in Test W841. As seen in Figure 2, their performance was very similar, and met the requirements of Section D.3.3.4.3 (a). The closed-ties helped confine the concrete near the top of the beam, allowing the assembly to reach the expected performance load (See the photo below). It’s important to indicate the following specifics in the New Grade Beam Anchor Reinforcement Details:

  • Anchor Reinforcement is #4 closed-ties
  • SSWAB embedment depth is 16″ +/- ½” (as shown in Detail 3/SSW1.1). This is to ensure there is enough development length of the anchor reinforcement on both sides of the theoretical breakout surface as required by ACI318-11 D.5.2.9.
  • The minimum distances from the anchor bolt plate washer to top and bottom of closed tie reinforcement are 13 inches and 5 inches respectively to ensure proper development above and below the concrete breakout cone (refer to Detail 3/SSW1.1).
  • The spacing between the two vertical legs of the anchor reinforcement tie must be 10 inches apart. While this may differ from your shear reinforcement elsewhere in the grade beam, it ensures the reinforcement is located close enough to the anchor and adequate development length is provided.
  • Flexural reinforcement (top and bottom) and shear reinforcement (ties throughout the grade beam length) are per the designer. Simpson Strong-Tie has provided information in Detail 3/SSW1.1 for the applicable minimum LRFD Applied Design Seismic Moment (See Figure 3) to make sure the grade beam design will at least resist the applied anchor forces. Project design loads not related to the Strong-Wall panel also should be considered and could control the grade beam design.
Closed-Tie Anchor Reinforcement
Closed-Tie Anchor Reinforcement
Figure 3: LRFD Applied Design Seismic Moment
Figure 3: LRFD Applied Design Seismic Moment

Simpson Strong-Tie is interested in hearing your thoughts on the new details. What is your opinion? How have the new details been received on your job sites?